Home Engine/Hybrid System Intake/Exhaust 3UR-FE INTAKE / EXHAUST: INTAKE MANIFOLD
Last Modified: 11-27-2007 1.6 A
Service Category: Engine/Hybrid System Section: Intake/Exhaust
Model Year: 2008 Model: LX570 Doc ID: RM0000031GQ005X
Title: 3UR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL (2008 LX570)

REMOVAL

1. REMOVE ENGINE ROOM SIDE COVER LH EXTERIOR PANELS / TRIM: RADIATOR GRILLE: REMOVAL (2008 LX570)+

2. REMOVE ENGINE ROOM SIDE COVER RH EXTERIOR PANELS / TRIM: RADIATOR GRILLE: REMOVAL (2008 LX570)+

3. REMOVE UPPER RADIATOR SUPPORT SEAL EXTERIOR PANELS / TRIM: RADIATOR GRILLE: REMOVAL (2008 LX570)+

4. REMOVE V-BANK COVER SUB-ASSEMBLY 3UR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: REMOVAL (2008 LX570)+

5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

(a) Remove the cowl top ventilator louver WIPER / WASHER: FRONT WIPER MOTOR: REMOVAL (2008 LX570) .

7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL (2008 LX570)+

8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH EXTERIOR PANELS / TRIM: FRONT BUMPER: REMOVAL (2008 LX570)+

9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 3UR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL (2008 LX570)+

10. DRAIN ENGINE COOLANT 3UR-FE COOLING: COOLANT: REPLACEMENT (2008 LX570)+

11. REMOVE AIR CLEANER HOSE ASSEMBLY


(a) Disconnect the vacuum hose and No. 2 ventilation hose.

(b) Loosen the 2 hose clamps.

(c) Remove the air cleaner hose.

12. REMOVE INTAKE MANIFOLD


(a) Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.


(b) Disconnect the 2 water by-pass hoses.

(c) Disconnect the throttle body connector.


(d) Disconnect the No. 1 ventilation hose.


(e) Disconnect the purge VSV connector.

(f) Disconnect the purge line hose from the purge VSV.

(g) Disconnect the vacuum switching valve connector (for ACIS).


(h) Remove the No. 1 engine cover sub-assembly.


(i) Remove the No. 3 engine cover.


(j) Disconnect the 3 wire clamps from the 3 wire brackets.


(k) Remove the bolt and wire bracket from the intake manifold.


(l) Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

13. REMOVE VENTILATION HOSE ASSEMBLY


(a) Remove the 2 bolts and ventilation hose from the intake manifold.

14. REMOVE NO. 1 V-BANK COVER BRACKET


(a) Remove the 2 bolts and bracket.

15. REMOVE V-BANK COVER BOLT


(a) Remove the cover bolt from the intake manifold.

16. REMOVE NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY


(a) Remove the bolt and bracket.

17. REMOVE THROTTLE BODY ASSEMBLY


(a) Remove the 4 bolts, throttle body and gasket.

18. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


(a) Disconnect the 2 vacuum hoses from the vacuum switching valve.

(b) Remove the bolt and vacuum switching valve.

19. REMOVE PURGE VSV


(a) Disconnect the purge line hose from the intake manifold.

(b) Remove the bolt and purge VSV.

20. REMOVE WIRE HARNESS CLAMP BRACKET


(a) Remove the 2 bolts and 2 wire harness clamp brackets.