ENGINE ASSEMBLY > INSTALLATION


  1. INSTALL KNOCK CONTROL SENSOR

  2. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

  3. INSTALL THERMOSTAT

  4. INSTALL WATER INLET

  5. INSTALL WATER INLET PIPE

  6. INSTALL INTAKE AIR CONNECTOR BRACKET NO.2

  7. INSTALL COMPRESSOR MOUNTING BRACKET NO.1

  8. INSTALL ENGINE MOUNTING STAY BRACKET

  9. INSTALL ENGINE MOUNTING BRACKET RH

  10. INSTALL ENGINE MOUNTING BRACKET REAR

  11. INSTALL MANIFOLD STAY NO.2

  12. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY NO.2

  13. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.2

  14. INSTALL MANIFOLD CONVERTER INSULATOR NO.3

  15. INSTALL IGNITION COIL ASSEMBLY

  16. INSTALL WATER OUTLET

  17. INSTALL INTAKE MANIFOLD

  18. INSTALL INTAKE AIR SURGE TANK

  19. INSTALL EMISSION CONTROL VALVE SET

  20. INSTALL ENGINE HANGER NO.2

  21. REMOVE ENGINE STAND

  22. INSTALL FLYWHEEL SUB-ASSEMBLY

  23. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY

  24. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY

  25. INSTALL ENGINE MOUNTING BRACKET FRONT

  26. INSTALL FLYWHEEL HOUSING UNDER COVER

  27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

  28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

  29. INSTALL FRONT FRAME ASSEMBLY

  30. INSTALL HV TRANSAXLE MASS DAMPER

  31. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

  32. INSTALL MANIFOLD STAY

  33. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO.1

  34. INSTALL ENGINE WIRE

  35. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

  36. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  37. INSTALL FRONT AXLE ASSEMBLY LH

  38. INSTALL FRONT AXLE ASSEMBLY RH

  39. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH

  40. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 RH

  41. CONNECT TIE ROD END SUB-ASSEMBLY LH

  42. CONNECT TIE ROD END SUB-ASSEMBLY RH

  43. INSTALL SPEED SENSOR FRONT LH

  44. INSTALL SPEED SENSOR FRONT RH

  45. INSTALL FRONT AXLE HUB LH NUT

  46. INSTALL FRONT AXLE HUB RH NUT

  47. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

  48. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

  49. INSTALL EXHAUST PIPE SUB-ASSEMBLY FRONT NO.3

  50. INSTALL EXHAUST PIPE ASSEMBLY FRONT

  51. CONNECT WIRE HARNESS

  52. CONNECT ENGINE WIRE

  53. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

  54. INSTALL INSTRUMENT PANEL NO.2 UNDER COVER SUB-ASSEMBLY

  55. CONNECT WATER HOSE

  56. INSTALL HEATER WATER PUMP ASSEMBLY

  57. CONNECT OIL COOLER INLET TUBE SUB-ASSEMBLY

  58. CONNECT OIL COOLER OUTLET TUBE SUB-ASSEMBLY

  59. CONNECT RADIATOR HOSE INLET

  60. CONNECT RADIATOR HOSE OUTLET

  61. CONNECT HEATER WATER INLET HOSE

  62. CONNECT HEATER WATER OUTLET HOSE

  63. CONNECT FUEL PIPE SUB-ASSEMBLY NO.1

  64. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

  65. INSTALL INVERTER BRACKET NO.1

  66. INSTALL COMPRESSOR W/ MOTOR ASSEMBLY

  67. INSTALL ENGINE MOUNTING STAY NO.2 RH

  68. INSTALL ENGINE MOVING CONTROL ROD

  69. INSTALL AIR CLEANER BRACKET

  70. INSTALL RESERVOIR BRACKET

  71. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY

  72. INSTALL W/ CONVERTER INVERTER ASSEMBLY

  73. INSTALL INVERTER BRACKET NO.4

  74. INSTALL ENGINE ROOM RELAY BLOCK ASSEMBLY

  75. REMOVE INVERTER COVER

  76. INSTALL NO.3 WIRE FRAME

  77. INSTALL MG ECU CONNECTOR

  78. CONNECT HIGH VOLTAGE CABLE OF FRONT MOTOR

  79. INSTALL ENGINE WIRE NO.4

  80. CHECK HIGH VOLTAGE CABLE CONNECTION

  81. INSTALL INVERTER COVER

  82. INSTALL POWER STEERING ECU BRACKET

  83. CONNECT WATER HOSE

  84. INSTALL INVERTER RESERVE TANK SUB-ASSEMBLY

  85. CONNECT ENGINE ROOM WIRE NO.2

  86. CONNECT CIRCUIT BREAKER SENSOR NO.1

  87. INSTALL POWER STEERING ECU ASSEMBLY

  88. INSTALL INVERTER BRACKET NO.5

  89. INSTALL AIR CLEANER CASE W/ RESONATOR

  90. INSTALL AIR CLEANER CAP W/ INLET

  91. INSTALL COOL AIR INTAKE DUCT SEAL

  92. INSTALL BATTERY CARRIER SUB-ASSEMBLY

  93. INSTALL BATTERY

  94. INSTALL SERVICE PLUG GRIP

  95. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER

  96. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  97. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  98. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

  99. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

  100. INSTALL FRONT WHEELS

  101. ADD AND INSPECT HYBRID TRANSAXLE FLUID

  102. ADD ENGINE OIL

  103. CHECK FOR FUEL LEAKS

  104. ADD COOLANT (Hybrid side)

  105. ADD COOLANT (Engine side)

  106. CHECK FOR ENGINE OIL LEAKS

  107. CHECK FOR COOLANT LEAKS (Hybrid side)

  108. CHECK FOR COOLANT LEAKS (Engine side)

  109. CHECK FOR EXHAUST GAS LEAKS

  110. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

  111. INSTALL ENGINE UNDER COVER NO.2

  112. INSTALL FRONT FENDER APRON SEAL LH

  113. INSTALL FRONT FENDER APRON SEAL RH

  114. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  115. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  116. INSTALL ENGINE UNDER COVER NO.1

  117. INSPECT STEERING WHEEL CENTER POINT

  118. INSPECT IGNITION TIMING

  119. INSPECT ENGINE IDLE SPEED

  120. INSPECT CO/HC

  121. CHECK ABS SPEED SENSOR SIGNAL

  122. PERFORM INITIALIZATION

  123. INSTALL ENGINE ROOM COVER SIDE

  124. INSTALL ENGINE ROOM SIDE LH COVER