RX400h · Service Manual HYBRID SYSTEM

INSTALLATION

Removal / installation


1. INSTALL SHIFT LEVER

  1. C116131E02
    Install the floor shift assembly with the 4 nuts.

    Torque:
    12 N*m{ 122 kgf*cm , 9 ft.*lbf }

    NOTICE:
    Tighten them in the order, A, B, C and D.

  1. C113140E01
    Install the pattern select switch connector, the shift lock control computer connector and the indicator light wire connector.


2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
  1. Connect the socket of the transmission control cable assembly to the shift lever assembly.

  1. C116180
    Turn the socket of the transmission control cable assembly clockwise and install the stopper cap.

    NOTICE:
    Make sure that the transmission control cable assembly (socket) is firmly secured to the shift lever assembly.

  1. C116137E01
    Push the stopper cap to the socket as shown in the illustration.

  1. C116138E01
    Connect the control cable end to the shift lever assembly.

    NOTICE:
    1. Install the transmission control cable assembly with the graduated cuts to face upward to prevent torsion of the inner cable.
    2. Push the cable end to the bottom of the pin.
    3. Confirm that the connection between the socket and the shift lock control unit is fixed.


3. INSTALL FLOOR CARPET COVER CENTER LH

  1. B108515
    Slide the floor carpet cover center LH to the rear of the vehicle, and engage the 2 claws to the instrument panel finish panel lower center at the floor carpet cover center LH.

  1. Install the 2 clips and the floor carpet cover center LH.


4. INSTALL FLOOR CARPET COVER CENTER RH

HINT:
Use the same procedures for the RH side and the LH side.


5. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

  1. B108513E03
    Connect the connectors.

  1. Install the 2 bolts <A>, the 2 screws <C>, and the glove compartment door assembly.


6. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.2

  1. B112171
    Connect the connectors.

  1. Engage the 3 claws and install the instrument panel No.2 under cover sub-assembly.


7. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER

  1. B108587E01
    Connect the connectors.

  1. Engage the 5 claws and the 4 clips.

  1. Connect the hood lock control cable assembly.

  1. Install the bolt <A>, the screw <C>, and the instrument panel finish panel sub-assembly lower.


8. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

  1. B108509
    Install the 2 clips and the cowl side trim sub-assembly LH.


9. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT:
Use the same procedures for the RH side and the LH side.


10. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:
Use the same procedures for the RH side and the LH side.


11. INSTALL FRONT DOOR SCUFF PLATE LH

  1. B111783
    Connect the connector. (w/ illumination scuff plate)

  1. Engage the 4 claws and 2 clips, and install the rear door scuff plate.


12. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER

  1. B112177
    Connect the connectors.

  1. Engage the 2 clips and install the instrument panel finish panel lower.


13. INSTALL CONSOLE PANEL UPPER FRONT

  1. B112176
    Engage the 4 clips and install the console panel upper front.


14. INSTALL SHIFT LEVER KNOB

  1. C116139
    Install the shift lever knob.


15. INSTALL BATTERY NEGATIVE TERMINAL

16. INSPECT SHIFT LEVER POSITION
  1. Apply the parking brake.

  1. Lock the wheels with chocks to secure the vehicle.

  1. Put the vehicle into the READY-on state.

  1. Move the shift lever to the D position and release the brake pedal.

    NOTICE:
    Be sure to apply the parking brake and lock the wheels with chocks to secure the vehicle.

  1. Slowly move the shift lever to the N position and measure moving distance (A) of the shift lever from the original point to the gear activation point.

    NOTICE:
    Be sure to move the shift lever slowly.

  1. Move the shift lever to the R position and release the brake pedal.

    NOTICE:
    Be sure to apply the parking brake and lock the wheels with chocks to secure the vehicle.

  1. Slowly move the shift lever to the N position and measure moving distance (B) of the shift lever from the original point to the vehicle activation point.

    NOTICE:
    Be sure to move the shift lever slowly.

  1. Check that moving distances (A) and (B) shown in the illustration are almost the same.

    C116133E01

    HINT:
    1. If moving distances (A) and (B) are almost the same, adjustment of the shift lever position is not necessary.
    2. If moving distance (A) is shorter than (B), perform adjustment of the shift lever position [*1].
    3. If moving distance (B) is shorter than (A), perform adjustment of the shift lever position [*2].


17. ADJUST SHIFT LEVER POSITION

  1. If moving distance (A) is shorter than (B) [*1]:

    C116134E01

    HINT:
    If the shift lever is moved from the R to N position, the moving distance of the shift lever from the original point to the gear activation point becomes longer.


    1. Move the shift lever to the N position.

    2. C108753
      Loosen the 2 bolts.

    3. C115287
      Slightly turn the park/neutral position switch counterclockwise.

    4. C108753E01
      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      13 N*m{ 133 kgf*cm , 10 ft.*lbf }

    5. Recheck the shift lever position.

  1. If moving distance (B) is shorter than (A) [*2]:

    C116135E01

    HINT:
    If the shift lever is moved from the D to N position, the moving distance of the shift lever from the original point to the gear activation point becomes longer.


    1. Move the shift lever to the N position.

    2. C108753
      Loosen the 2 bolts.

    3. C115288
      Slightly turn the park/neutral position switch clockwise.

    4. C108753E01
      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      13 N*m{ 133 kgf*cm , 10 ft.*lbf }

    5. Recheck the shift lever position.


18. INSPECT SHIFT LEVER OPERATION
  1. While moving the shift lever from the N position to each position, check that the lever moves smoothly and that the shift position indicator comes on properly according to the shift lever position.

  1. Put the vehicle into the READY-on state and check the following:

    1. When the shift lever is moved to the D position, the vehicle moves forward.

    2. When the shift lever is moved to the R position, the buzzer sounds and the vehicle moves in reverse.

      NOTICE:
      The vehicle should not move when the shift position indicator is off.


19. PERFORM INITIALIZATION
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