RX400h · Service Manual BODY

REMOVAL

Removal / installation


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation (Click here).


2. REMOVE REAR DOOR SCUFF PLATE LH

  1. B111783
    Disengage the 4 claws and 2 clips, and remove the rear door scuff plate.

  1. Disconnect the connector. (w/ illumination scuff plate)


3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

4. REMOVE DECK BOARD SUB-ASSEMBLY

  1. B110021
    Disengage the 5 clips and turn up the front side of the deck board.

  1. Remove the 2 bolts and deck board sub-assembly.


5. REMOVE TONNEAU COVER ASSEMBLY

6. REMOVE DECK FLOOR BOX FRONT

  1. B110022
    Using a clip remover, remove the 2 clips and deck floor box front.


7. REMOVE DECK FLOOR BOX REAR

  1. B110023
    Using a clip remover, remove the 2 clips and deck floor box rear.


8. REMOVE NO.2 DECK BOARD SUB-ASSEMBLY

  1. B110024
    Remove the 4 blots, 2 nuts and deck No.2 board sub-assembly.


9. REMOVE NO.3 DECK BOARD SUB-ASSEMBLY

  1. B110025
    Remove the 2 bolts, 2 nuts and deck No.3 board sub-assembly.


10. REMOVE BACK DOOR WEATHERSTRIP

11. REMOVE JACK CARRIER ASSEMBLY

12. REMOVE DECK SIDE TRIM BOX LH

  1. B111781E01
    Remove the clip (A).

  1. Using a clip remover, remove the clip (B) and deck side trim box.


13. REMOVE DECK SIDE TRIM BOX RH

14. REMOVE REAR FLOOR FINISH PLATE

  1. B111780
    Using a clip remover, remove the 2 clips.

  1. Disengage the 2 claws and 6 clips, and remove the rear floor finish plate.


15. REMOVE REAR FLOOR FINISH SIDE PLATE LH

  1. B111792
    Using a clip remover, remove the clip.

  1. Disengage the 2 clips and remove the rear floor finish side plate.


16. REMOVE DECK SIDE TRIM COVER LH

  1. B111790E01
    Using a moulding remover, disengage 3 claws (A).

  1. Disengage 2 claws (B) and remove the deck side trim cover by pulling it to inside the vehicle.


17. SEPARATE REAR NO.1 SEAT BELT ASSEMBLY OUTER LH

  1. Remove the bolt and separate the rear No.1 seat outer belt assembly.


18. REMOVE REAR SEAT SIDE COVER LH

  1. B111791
    Using a clip remover, remove the 3 clips.

  1. Disengage the 4 clips and remove the rear seat side cover.


19. REMOVE ROPE HOOK

  1. Remove the 2 bolts and 2 rope hooks.

    HINT:
    Use the same procedure to remove the other side.


20. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH

  1. B111793
    Using a clip remover, remove the 4 clips.

  1. Disengage the 2 clips and remove the deck trim side panel assembly.


21. REMOVE NO.2 ROOM LIGHT ASSEMBLY

  1. B111794
    Using a screwdriver, disengage the claw and remove the room light assembly No.2.

    HINT:
    Tape the screwdriver tip before use.

  1. Disconnect the connector.


22. REMOVE ROOF SIDE GARNISH ASSEMBLY INNER LH

  1. B111795
    Using a screwdriver, remove the tonneau cover holder cap.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the 3 bolts.

  1. Using a clip remover, remove the 3 clips.

  1. B111796
    Disengage the 7 clips and remove the roof side garnish assembly inner.

  1. B111797
    Disengage the 4 claws and separate the seat belt bezel.


23. REMOVE QUARTER WINDOW ASSEMBLY LH

  1. B108760E01
    Pass a piano wire between the vehicle body and glass from the interior.

  1. B106942E01
    Tie both wire ends to wooden blocks or similar objects.

    NOTICE:
    When separating the glass, take care not to damage the paint and the interior and exterior ornaments.

    HINT:
    Apply protective tape to the outer surface to prevent the surface from being scratched.

  1. Cut off the adhesive by pulling the piano wire around the glass.

  1. Using a suction cup, remove the glass.

    NOTICE:
    Leave as much adhesive on the vehicle body as possible when removing the glass.


24. CLEAN QUARTER WINDOW ASSEMBLY LH

  1. Clean the outer circumference of the glass with white gasoline.

    NOTICE:
    1. Do not touch the glass surface after cleaning it.
    2. Be careful not to damage the glass.

← COMPONENTSINSTALLATION →