RX400h · Service Manual BODY

DISASSEMBLY

Removal / installation


1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

  1. B069469
    Using a screwdriver wrapped with protective tape, disengage the 3 claws and remove the rear door inside handle bezel plug.


2. REMOVE REAR DOOR ARMREST BASE PANEL ASSEMBLY

  1. B068811
    Using a screwdriver wrapped with protective tape, disengage the 2 claws and 2 clips.

  1. Disconnect the connector and remove the rear door armrest base panel assembly.


3. REMOVE REAR DOOR ARMREST COVER

  1. B112331
    Remove the rear door armrest cover.


4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

  1. B112332E01
    Remove the 2 screws.

  1. Pulling the front door trim board sub-assembly in the direction of the arrow shown in the illustration, disengage the 13 clips.

  1. Disconnect the cable and each connector from the inside handle and the rear door trim board sub-assembly, remove the rear door trim board sub-assembly.


5. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER

  1. B112333E01
    Remove the rear door glass weatherstrip inner as shown in the illustration.


6. REMOVE REAR DOOR ARMREST SET BRACKET

  1. B112334
    Remove the 2 screws and the rear door armrest set bracket.


7. REMOVE REAR SPEAKER

  1. E111381
    Disconnect the connector.

  1. Remove the 3 bolts and the rear speaker.


8. REMOVE REAR DOOR SERVICE HOLE COVER

  1. B112335
    Disconnect each connector and remove the rear door service hole cover.

    HINT:
    Remove the remaining tape on the door side.


9. REMOVE REAR DOOR GLASS RUN

  1. Connect the window regulator switch assembly.

  1. Fully lower the door glass.

  1. Remove the rear door glass run.


10. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

  1. B112336
    Remove the 2 bolts, the screw, and the rear door window division bar sub-assembly.


11. REMOVE REAR DOOR QUARTER WINDOW GLASS

  1. B112337
    Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration.

  1. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.


12. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

  1. B069470
    Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

    NOTICE:
    Do not damage the door glass.

  1. Disconnect the window regulator switch assembly.


13. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

  1. B112338E01
    Disconnect the connector.

  1. Loosen the temporary bolt.

    NOTICE:
    If the temporary bolt is removed, the rear door window regulator may fall and become deformed.

  1. Remove the 3 bolts and the rear door window regulator sub-assembly and the power window regulator motor assembly rear as a unit.

  1. Remove the temporary bolt from the regulator.


14. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR

  1. B112339
    Using a "torx" driver (T25), remove the 3 screws and the power window regulator motor assembly rear.


15. REMOVE REAR DOOR LOCK ASSEMBLY

  1. B112340E01
    Disconnect the connector.

  1. Using a "torx" socket wrench (T30), remove the 3 screws.

  1. Slide the rear door lock assembly downward, pull out the link from the outside handle frame, and remove the rear door lock assembly and cables as a unit.


16. REMOVE DOOR LOCK WIRING HARNESS SEAL

17. REMOVE REAR DOOR OUTSIDE HANDLE COVER

  1. B069573
    Using a "torx" socket wrench (T30), loosen the screw.

    HINT:
    Screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

  1. B112341
    Disengage the 2 claws and remove the rear door outside handle cover.


18. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

  1. B057767
    Pull and hold the release plate of the outside handle frame as shown in the illustration.

    NOTICE:
    The release plate may interfere with the outside handle and may be damaged when removing the handle, unless the release plate of the outside handle frame is pulled and held.

  1. B112324
    Remove the rear door outside handle assembly as shown in the illustration.


19. REMOVE REAR DOOR OUTSIDE HANDLE PAD

  1. B112342
    Disengage the 3 claws and remove the rear door outside handle pad.


20. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR

  1. B112326
    Disengage the 2 claws and remove the rear door outside handle pad rear.


21. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

  1. B112343E01
    Using a "torx" socket wrench (T30), loosen the screw and rear door outside handle frame sub-assembly.

    HINT:
    Screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.


22. REMOVE REAR DOOR CHECK COVER

  1. B112329E01
    Disengage the pin and remove the rear door check cover.


23. REMOVE REAR DOOR CHECK ASSEMBLY

  1. B112330
    Remove the bolt, 2 nuts, and the rear door check assembly.


24. REMOVE REAR DOOR WEATHERSTRIP

  1. B068813E01
    Remove the clip <A>, disengage the 19 clips and remove the rear door weatherstrip.


25. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

  1. B068605E01
    Put protective tape under the moulding.

  1. Using a moulding remover, disengage the claws and remove the rear door belt moulding assembly LH.

    HINT:
    Tape the remover tip before use.


26. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

  1. B068608E01
    Remove the screw.

  1. Using a heat light, heat the moulding.

    Heating temperature:
    40 to 60°C (104 to 140°F)

    NOTICE:
    Do not heat the moulding excessively.

  1. Slide the moulding upward to remove it.

    NOTICE:
    If reusing the moulding, take care not to damage the moulding.

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