RX400h · Service Manual BODY

INSTALLATION

Removal / installation


1. INSTALL INSTRUMENT PANEL ASSEMBLY
  1. Connect each of the clamps and connectors.

  1. Install the 2 bolts <A>, bolt <B>, and 2 nuts <D> as shown illustration below to install the instrument panel assembly.

    B108519E06

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf } (Bolt <B>)


2. INSTALL INSTRUMENT PANEL NO.1 REGISTER ASSEMBLY LOWER

  1. B112169
    Engage the 3 clips and 2 claws, and install the instrument panel No.1 register assembly lower.


3. INSTALL INSTRUMENT PANEL NO.1 REGISTER ASSEMBLY

  1. B112170E01
    Engage the 2 clips and the 2 claws.

  1. Install the screw <C>, nut <D>, and the instrument panel No.1 register assembly.


4. INSTALL INSTRUMENT PANEL FINISH PLATE

5. INSTALL FRONT PILLAR GARNISH LH

  1. B111800E01
    Install a new clip (A) on the front pillar garnish.

  1. Engage the 2 claws and 2 clips, and install the front pillar garnish.


6. INSTALL FRONT PILLAR GARNISH RH

HINT:
Use the same procedures for the RH side and the LH side.


7. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER

  1. B108516
    Engage the 2 clips.

  1. Install the 7 screws <C> and the instrument panel finish panel lower center.


8. INSTALL FLOOR CARPET COVER CENTER LH

  1. B108515
    Slide the floor carpet cover center LH to the rear of the vehicle, and engage the 2 claws to the instrument panel finish panel lower center at the floor carpet cover center LH.

  1. Install the 2 clips and the floor carpet cover center LH.


9. INSTALL FLOOR CARPET COVER CENTER RH

HINT:
Use the same procedures for the RH side and the LH side.


10. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

  1. B108513E03
    Connect the connectors.

  1. Install the 2 bolts <A>, the 2 screws <C>, and the glove compartment door assembly.


11. INSTALL INSTRUMENT PANEL NO.2 UNDER COVER SUB-ASSEMBLY

  1. B112171
    Connect the connectors.

  1. Engage the 3 claws and install the instrument panel No.2 under cover sub-assembly.


12. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT:
Use the same procedures for the RH side and the LH side.


13. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:
Use the same procedures for the RH side and the LH side.


14. INSTALL COMBINATION METER ASSEMBLY

  1. B067371
    Connect the connectors.

  1. Install the 4 screws <C> and the combination meter assembly.


15. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

  1. B108511
    Engage the 4 clips and install the instrument cluster finish panel sub-assembly.


16. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
  1. Install the driver side knee airbag assembly with the 4 bolts.

    Torque:
    7.6 N*m{ 78 kgf*cm , 68 in.*lbf }

  1. C111085
    Connect the connector to the driver side knee airbag assembly.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


17. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER

  1. B108587E01
    Connect the connectors.

  1. Engage the 5 claws and the 4 clips.

  1. Connect the hood lock control cable assembly.

  1. Install the bolt <A>, the screw <C>, and the instrument panel finish panel sub-assembly lower.


18. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

  1. B108509
    Install the 2 clips and the cowl side trim sub-assembly LH.


19. INSTALL FRONT DOOR SCUFF PLATE LH

  1. B111782
    Connect the connector. (w/ illumination scuff plate)

  1. Engage the 6 claws and 4 clips, and install the front door scuff plate.


20. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

  1. C111432
    Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

  1. Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.


21. INSTALL TILT AND TELESCOPIC SWITCH (w/ Power Tilt and Power Telescopic)

  1. C111475
    Engage the claw to install the tilt and telescopic switch.

  1. Connect the connector.


22. INSTALL STEERING COLUMN COVER

  1. C111431
    Engage the claw to install the steering column cover upper.

  1. C111428E01
    Engage the 2 claws to install the steering column cover lower.

  1. Install the 3 screws.

  1. Install the steering column cover No.2.


23. INSTALL STEERING WHEEL ASSEMBLY
  1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

  1. Install the steering wheel assembly set nut.

    Torque:
    50 N*m{ 510 kgf*cm , 37 ft.*lbf }


24. INSTALL STEERING PAD

  1. C111064
    Support the steering pad with one hand as shown in the illustration.

  1. Connect the 2 connectors to the steering pad.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.

  1. Connect the horn connector.

  1. Confirm that the circumference groove of the "torx" screw fits in the screw case, and place the steering pad onto the steering wheel assembly.

  1. Using a "torx" socket wrench (T30), tighten the 2 "torx" screws.

    Torque:
    8.8 N*m{ 90 kgf*cm , 78 in.*lbf }


25. INSTALL STEERING WHEEL NO.3 COVER LOWER

  1. C111800
    Install the steering wheel No.3 cover lower.


26. INSTALL STEERING WHEEL NO.2 COVER LOWER

  1. C111801
    Install the steering wheel No.2 cover lower.


27. INSTALL MULTI-DISPLAY (w/ Navigation System)

  1. E111300
    Connect the connectors.

  1. Engage the 4 clips and install the multi-display with the 2 bolts.


28. INSTALL CENTER CLUSTER INTEGRATION SWITCH (w/o Navigation System)

  1. E110809
    Install the connector.

  1. Install the center cluster integration switch with the 2 bolts.


29. INSTALL RADIO RECEIVER

  1. E068284
    Install the No.2 radio bracket with the 3 bolts.

  1. E068283
    Install the No.1 radio bracket with the 3 bolts.

  1. E111299
    Connect the connectors.

  1. Engage the 2 claws and the 2 clips.

  1. Install the radio receiver with bracket with the 4 bolts.


30. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER

  1. B112177
    Connect the connectors.

  1. Engage the 2 clips and install the instrument panel finish panel lower.


31. INSTALL CONSOLE PANEL UPPER FRONT

  1. B112176
    Engage the 4 clips and install the console panel upper front.


32. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

34. PERFORM INITIALIZATION

NOTICE:
Some systems need initialization when disconnecting the cable from the negative battery terminal. (Click here)


35. INSPECT STEERING PAD
  1. Perform a diagnostic system check (Click here).

  1. C111049
    With the steering pad installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the steering pad with a new one:
    1. Cuts, minute cracks or marked discoloration on the steering pad top surface or in the grooved portion.


36. INSPECT SRS WARNING LIGHT
(Click here)
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