RX400h · Service Manual STEERING

INSTALLATION

Removal / installation


1. INSTALL EARTH WIRE

  1. C108559E01
    Install the earth wire to the DC-DC converter assembly with the nut.

    Torque:
    5.5 N*m{ 56 kgf*cm , 49 in.*lbf }

  1. Connect the earth wire clamp to the DC-DC converter assembly.

  1. Connect the earth wire connector to the DC-DC converter assembly.


2. INSTALL DC-DC CONVERTER ASSEMBLY

CAUTION:
Be sure to wear insulated gloves.

  1. C108560
    Install the DC-DC converter assembly with the 4 nuts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

  1. C108565E01
    Connect the 3 connectors to the DC-DC converter assembly.

  1. Connect the wire harness clamp to the DC-DC converter assembly.

  1. Install the nut.

    Torque:
    5.5 N*m{ 56 kgf*cm , 49 in.*lbf }


3. CHECK HIGH VOLTAGE CABLE CONNECTION

CAUTION:
Be sure to wear insulated gloves.

  1. C108561E01
    Check that the high voltage cable connector is securely connected to the DC-DC converter assembly.


4. INSTALL POWER STEERING CONVERTER COVER

  1. C108558
    Install the power steering converter cover with the 3 nuts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

  1. Install the wire harness clamp to the power steering converter cover.


5. INSTALL DECK BOARD CHECK NO.1

  1. C108557
    Install the deck board check No.1 with the 4 nuts.


6. INSTALL DECK SIDE TRIM BOX LH

  1. B111781
    Install the deck side trim box with the 2 clips.


7. INSTALL DECK SIDE TRIM BOX RH

HINT:
Perform the same procedure as for the LH side.


8. INSTALL JACK CARRIER ASSEMBLY

9. INSTALL JACK ASSEMBLY

10. INSTALL JACK CARRIER SUPPORT

11. INSTALL DECK BOARD SUB-ASSEMBLY NO.3

  1. B110025
    Install the deck No.3 board sub-assembly with the 2 bolts and 2 nuts.


12. INSTALL DECK BOARD SUB-ASSEMBLY NO.2

  1. B110024
    Install the deck No.2 board sub-assembly with the 4 bolts and 2 nuts.


13. INSTALL DECK FLOOR BOX FRONT

  1. B110022
    Install the deck floor box front with the 2 clips.


14. INSTALL REAR FLOOR FINISH PLATE

  1. B110477
    Engage the 2 claws and 6 clips, and install the rear floor finish plate.

  1. Install the 2 clips.


15. INSTALL DECK FLOOR BOX REAR

  1. B110023
    Install the deck floor box rear with the 2 clips.


16. INSTALL DECK BOARD SUB-ASSEMBLY

  1. B110455
    Install the deck board sub-assembly with the 2 bolt.

  1. Engage the 5 clips.


17. INSTALL SERVICE PLUG GRIP

NOTICE:
Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.

  1. A115547
    Wear insulation gloves, then insert the service plug.

  1. Push down on the grip to lock.

  1. Close the battery service hole cover.

    NOTICE:
    Check that the 2 battery service hole cover clips are securely connected to the battery carrier bracket (click sound).


18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

19. PERFORM INITIALIZATION

  1. Some systems need initialization when disconnecting the cable from the negative battery terminal (Click here).

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