SERVICE DATA
Specifications
| Battery specific gravity |
at 20 °C (68°F) |
1.25 to 1.29 |
| Ignition timing |
Terminals TC and CG of DLC3 connected |
8 to 12° BTDC |
| Terminals TC and CG of DLC3 disconnected |
7 to 24° BTDC |
|
| Idle speed |
850 to 950 rpm |
|
| Compression |
Compression pressure |
0.98 MPa (10 kgf/cm2, 142 psi) or more |
| Minimum pressure |
0.74 MPa (7.5 kgf/cm2, 107 psi) |
|
| Difference between each cylinder |
100 kPa (1.0 kgf/cm2, 15 psi) or less |
|
| Valve clearance at cold |
Intake |
0.15 to 0.25 mm (0.0059 to 0.0098 in.) |
| Exhaust |
0.25 to 0.35 mm (0.0098 to 0.0138 in.) |
|
| Camshaft | ||
| Maximum circle runout |
0.06 mm (0.0024 in.) |
|
| Specified cam lobe height |
STD intake |
43.132 to 43.232 mm (1.6981 to 1.7020 in.) |
| Exhaust |
43.010 to 43.110 mm (1.6933 to 1.6972 in.) |
|
| Minimum intake |
42.98 mm (1.6921 in.) |
|
| Exhaust |
42.86 mm (1.6874 in.) |
|
| Camshaft journal diameter |
26.959 to 26.975 mm (1.0614 to 1.0620 in.) |
|
| Gear backlash |
STD |
0.020 to 0.200 mm (0.0008 to 0.0079 in.) |
| Maximum |
0.30 mm (0.0118 in.) |
|
| Journal thrust clearance |
STD |
0.040 to 0.090 mm (0.0016 to 0.0035 in.) |
| Maximum |
0.12 mm (0.0047 in.) |
|
| Journal oil clearance |
Intake #4, #5 |
0.025 to 0.057 mm (0.0010 to 0.0022 in.) |
| Other |
0.025 to 0.062 mm (0.0010 to 0.0024 in.) |
|
| Maximum |
0.10 mm (0.0039 in.) |
|
| Cylinder head set bolt | ||
| Specified outside diameter at tension portion |
8.75 to 9.05 mm (0.3524 to 0.3563 in.) |
|
| Cylinder head | ||
| Maximum warpage |
Cylinder block side |
0.05 mm (0.0020 in.) |
| Intake manifold side |
0.10 mm (0.0039 in.) |
|
| Exhaust manifold side |
0.10 mm (0.0039 in.) |
|
| Valve clearance |
at cold intake |
0.15 to 0.25 mm (0.0059 to 0.0098 in.) |
| Exhaust |
0.25 to 0.35 mm (0.0098 to 0.0138 in.) |
|
| Intake valve | ||
| Valve overall length |
STD intake |
95.45 mm (3.7579 in.) |
| Exhaust |
95.40 mm (3.7559 in.) |
|
| Minimum intake |
94.95 mm (3.7382 in.) |
|
| Exhaust |
94.90 mm (3.7362 in.) |
|
| Valve stem diameter |
Intake |
5.470 to 5.485 mm (0.2154 to 0.2159 in.) |
| Exhaust |
5.465 to 5.480 mm (0.2152 to 0.2157 in.) |
|
| Margin thickness |
STD intake |
1.0 mm (0.039 in.) |
| Exhaust |
0.5 mm (0.020 in.) |
|
| Minimum intake |
1.0 mm (0.039 in.) |
|
| Exhaust |
0.5 mm (0.020 in.) |
|
| Inner compression spring | ||
| Free length |
45.50 mm (1.7913 in.) |
|
| Maximum deviation |
2.0 mm (0.079 in.) |
|
| Installed tension |
at 33.8 mm (1.331 in.) |
186 to 206 N (19.0 to 21.0 kgf, 41.9 to 46.3 lbf) |
| Valve guide bush | ||
| Bush inside diameter |
5.510 to 5.530 mm (0.2169 to 0.2177 in.) |
|
| Specified bush oil clearance |
Intake |
0.025 to 0.060 mm (0.0010 to 0.0024 in.) |
| Exhaust |
0.030 to 0.065 mm (0.0012 to 0.0026 in.) |
|
| Maximum intake |
0.08 mm (0.0031 in.) |
|
| Exhaust |
0.10 mm (0.0039 in.) |
|
| Cylinder head valve guide bush bore diameter |
STD |
10.295 to 10.313 mm (0.4053 to 0.4060 in.) |
| O/S 0.05 |
10.345 to 10.363 mm (0.4073 to 0.4080 in.) |
|
| Bush diameter |
STD |
10.333 to 10.344 mm (0.4068 to 0.4072 in.) |
| O/S 0.05 |
10.383 to 10.394 mm (0.4088 to 0.4092 in.) |
|
| Bush length |
Intake |
34.5 mm (1.358 in.) |
| Exhaust |
40.5 mm (1.594 in.) |
|
| Valve lifter | ||
| Lifter diameter |
30.966 to 30.976 mm (1.2191 to 1.2195 in.) |
|
| Lifter bore diameter |
31.009 to 31.025 mm (1.2208 to 1.2215 in.) |
|
| Specified oil clearance |
STD |
0.033 to 0.059 mm (0.0013 to 0.0023 in.) |
| Maximum |
0.07 mm (0.0028 in.) |
|
| Connecting rod | ||
| Thrust clearance |
STD |
0.15 to 0.30 mm (0.0059 to 0.0118 in.) |
| Maximum |
0.35 mm (0.0138 in.) |
|
| Connecting rod thickness |
20.80 to 20.85 mm (0.8189 to 0.8209 in.) |
|
| Connecting rod oil clearance |
STD |
0.038 to 0.066 mm (0.0015 to 0.0026 in.) |
| Maximum |
0.08 mm (0.0031 in.) |
|
| Connecting rod bearing center wall thickness |
Mark1 |
1.484 to 1.487 mm (0.0584 to 0.0585 in.) |
| Mark2 |
1.488 to 1.490 mm (0.0586 to 0.0587 in.) |
|
| Mark3 |
1.491 to 1.493 mm (0.0587 to 0.0588 in.) |
|
| Mark4 |
1.494 to 1.496 mm (0.0588 to 0.0589 in.) |
|
| Crankshaft | ||
| Crankshaft thrust clearance |
STD |
0.04 to 0.24 mm (0.0016 to 0.0094 in.) |
| Maximum |
0.30 mm (0.0118 in.) |
|
| Thrust washer thickness |
1.93 to 1.98 mm (0.0760 to 0.0780 in.) |
|
| Specified main journal oil clearance |
No.1 and No.2 journals (STD) |
0.014 to 0.031 mm (0.0006 to 0.0013 in.) |
| Maximum |
0.05 mm (0.020 in.) |
|
| No.3 and No.4 journals (STD) |
0.026 to 0.043 mm (0.0010 to 0.0018 in.) |
|
| Maximum |
0.06 mm (0.024 in.) |
|
| Cylinder block main journal bore diameter (Reference) |
Mark00 |
66.000 mm (2.5984 in.) |
| Mark01 |
66.001 mm (2.5985 in.) |
|
| Mark02 |
66.002 mm (2.5985 in.) |
|
| Mark03 |
66.003 mm (2.5985 in.) |
|
| Mark04 |
66.004 mm (2.5986 in.) |
|
| Mark05 |
66.005 mm (2.5986 in.) |
|
| Mark06 |
66.006 mm (2.5987 in.) |
|
| Mark07 |
66.007 mm (2.5987 in.) |
|
| Mark08 |
66.008 mm (2.5987 in.) |
|
| Mark09 |
66.009 mm (2.5988 in.) |
|
| Mark10 |
66.010 mm (2.5988 in.) |
|
| Mark11 |
66.011 mm (2.5989 in.) |
|
| Mark12 |
66.012 mm (2.5989 in.) |
|
| Mark13 |
66.013 mm (2.5989 in.) |
|
| Mark14 |
66.014 mm (2.5990 in.) |
|
| Mark15 |
66.015 mm (2.5990 in.) |
|
| Mark16 |
66.016 mm (2.5990 in.) |
|
| Main journal diameter (Reference) |
Mark00 |
61.000 mm (2.4016 in.) |
| Mark01 |
60.999 mm (2.4015 in.) |
|
| Mark02 |
60.998 mm (2.4015 in.) |
|
| Mark03 |
60.997 mm (2.4015 in.) |
|
| Mark04 |
60.996 mm (2.4014 in.) |
|
| Mark05 |
60.995 mm (2.4014 in.) |
|
| Mark06 |
60.994 mm (2.4013 in.) |
|
| Mark07 |
60.993 mm (2.4012 in.) |
|
| Mark08 |
60.992 mm (2.4012 in.) |
|
| Mark09 |
60.991 mm (2.4012 in.) |
|
| Mark10 |
60.990 mm (2.4012 in.) |
|
| Mark11 |
60.989 mm (2.4011 in.) |
|
| Mark12 |
60.988 mm (2.4011 in.) |
|
| Standard main bearing center wall thickness (Reference) |
Mark1 |
2.486 to 2.489 mm (0.0979 to 0.0980 in.) |
| Mark2 |
2.489 to 2.492 mm (0.0980 to 0.0981 in.) |
|
| Mark3 |
2.492 to 2.495 mm (0.0981 to 0.0982 in.) |
|
| Mark4 |
2.495 to 2.498 mm (0.0982 to 0.0983 in.) |
|
| Mark5 |
2.498 to 2.501 mm (0.0983 to 0.0985 in.) |
|
| Mark6 |
2.501 to 2.504 mm (0.0985 to 0.0986 in.) |
|
| Mark7 |
2.504 to 2.507 mm (0.0986 to 0.0987 in.) |
|
| Maximum circle runout |
0.06 mm (0.0024 in.) |
|
| Main journal taper and out-of-round |
60.988 to 61.000 mm (2.4011 to 2.4016 in.) |
|
| Maximum crank journal taper and out-of-round |
0.02 mm (0.0008 in.) |
|
| Crank pin diameter |
52.992 to 53.000 mm (2.0863 to 2.0866 in.) |
|
| Maximum crank pin taper and out-of-round |
0.02 mm (0.0008 in.) |
|
| Cylinder block | ||
| Maximum warpage |
Maximum |
0.05 mm (0.0020 in.) |
| Specified cylinder bore diameter |
STD |
92.000 to 92.012 mm (3.6220 to 3.6225 in.) |
| Maximum |
92.132 mm (3.6272 in.) |
|
| Piston | ||
| Piston diameter |
91.975 to 91.989 mm (3.6211 to 3.6216 in.) |
|
| Oil clearance |
STD |
0.033 to 0.059 mm (0.0013 to 0.0023 in.) |
| Maximum |
0.13 mm (0.0051 in.) |
|
| Connecting rod | ||
| Maximum misalignment per 100 mm (3.94 in.) |
0.05 mm (0.0020 in.) per 100 mm (3.94 in.) |
|
| Maximum rod twist per 100 mm (3.94 in.) |
0.15 mm (0.0059 in.) per 100 mm (3.94 in.) |
|
| Bush inside diameter |
22.005 to 22.014 mm (0.8663 to 0.8667 in.) |
|
| Piston pin | ||
| Piston pin diameter |
21.997 to 22.006 mm (0.8660 to 0.8664 in.) |
|
| Oil clearance |
STD |
0.005 to 0.011 mm (0.0002 to 0.0004 in.) |
| Maximum |
0.05 mm (0.0020 in.) |
|
| Piston ring | ||
| Piston ring groove clearance |
No.1 |
0.03 to 0.08 mm (0.0012 to 0.0031 in.) |
| No.2 |
0.02 to 0.06 mm (0.0008 to 0.0024 in.) |
|
| Oil (Side rail) |
0.03 to 0.11 mm (0.0012 to 0.0043 in.) |
|
| End gap |
No.1 |
0.30 to 0.40 mm (0.0118 to 0.0157 in.) |
| Maximum |
0.95 mm (0.0374 in.) |
|
| No.2 |
0.50 to 0.60 mm (0.0197 to 0.0236 in.) |
|
| Maximum |
1.05 mm (0.0413 in.) |
|
| Oil (Side rail) |
0.15 to 0.40 mm (0.0059 to 0.0157 in.) |
|
| Maximum |
1.00 mm (0.0394 in.) |
|
| Connecting rod bolt | ||
| Specified diameter |
STD |
7.2 to 7.3 mm (0.283 to 0.287 in.) |
| Minimum |
7.0 mm (0.276 in.) |
|
| Crankshaft bearing cap set bolt | ||
| Specified diameter |
STD |
7.5 to 7.6 mm (0.295 to 0.299 in.) |
| Minimum |
7.2 mm (0.283 in.) |
|