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Diagnosis and Testing

SECONDARY SPARK TEST

Fig. 1: This spark tester looks just like a spark plug, attach the clip to ground and crank the engine to check for spark

Fig. 2: This spark tester has an adjustable air-gap for measuring spark strength and testing different voltage ignition systems

Fig. 3: Attach the clip to ground and crank the engine to check for spark

Fig. 4: This spark tester is the easiest to use just place it on a plug wire and the spark voltage is detected and the bulb on the top will flash with each pulse

Fig. 5: A tool used by many professionals to check the secondary ignition pattern is an oscilloscope, similar to this one from UEI

Fig. 6: The setup of the oscilloscope is quite easy, just connect the ground lead and place the inductive pick-up on one of the plug wires

The best way to perform this procedure is to use a spark tester (available at most automotive parts stores). Three types of spark testers are commonly available. The Neon Bulb type is connected to the spark plug wire and flashes with each ignition pulse. The Air Gap type must be adjusted to the individual spark plug gap specified for the engine. The last type of spark plug tester looks like a spark plug with a grounding clip on the side, but there is no side electrode for the spark to jump to. The last two types of testers allows the user to not only detect the presence of spark, but also the intensity (orange/yellow is weak, blue is strong).

  1. Disconnect a spark plug wire at the spark plug end.
  2. Connect the plug wire to the spark tester and ground the tester to an appropriate location on the engine.
  3. Crank the engine and check for spark at the tester.
  4. If spark exists at the tester, the ignition system is functioning properly.
  5. If spark does not exist at the spark plug wire, perform diagnosis of the ignition system using individual component diagnosis procedures.

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