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INSTALLATION

  1. Position the alternator on the lower mounting fixture and install the lower mounting bolt and nut. Tighten nut just enough to allow for movement of the alternator.
  2. On the 1.6L engine, lower the radiator and reinstall the upper attaching bolts.
  3. On the 1.6L engine, install the battery, windshield washer reservoir and battery tray.
  4. Install or connect the following:
  5. On turbocharged Galant models, install the air intake hose.
  6. Install or connect the following:
3.0L DOHC Engine
  1. Remove or disconnect the following:

    To install:

  2. Install or connect the following:
  3. Position the alternator on the mounting bracket. Install and tighten the mounting bolt and nut to 17 ft. lbs. (24 Nm).
  4. Install or connect the following:
3.0L SOHC and 3.5L Engines
  1. Remove or disconnect the following:
  2. On California models, remove the rear bank converter assembly.
  3. Remove the engine roll stopper stay bracket assembly.
  4. On the 3.0L SOHC engine, disconnect the EGR temperature sensor wire and remove the EGR pipe assembly.
  5. On the 3.0L SOHC engine, remove the intake plenum stay bracket assembly.
  6. Remove or disconnect the following:
  7. From beneath the vehicle, remove the alternator.

    To install:

  8. Position the alternator on the lower mounting fixture. Install and tighten the mounting bolt and nut to 14–18 ft. lbs. (20–25 Nm).
  9. Install or connect the following:
  10. On the 3.0L SOHC engine, install the intake plenum stay bracket and tighten the mounting bolt to 13 ft. lbs. (18 Nm).
  11. On the 3.0L SOHC engine, install the EGR pipe and tighten the fitting connections to 43 ft. lbs. (60 Nm).
  12. On the 3.0L SOHC engine, connect the EGR temperature sensor wire.
  13. Install or connect the following:

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