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REMOVAL & INSTALLATION

  1. Disconnect the negative battery cable.
  2. Loosen the small nut on the top of each glow plug.
  3. Remove the glow plug plate (buss-bar) running among the 4 plugs.
  4. Carefully unscrew the plug from the head, using a 12mm, deep socket. Handle the plug carefully, protecting the tip at all times. If the unit falls or strikes a hard surface, it must be considered unusable. (The heating element inside the tip is a winding similar to the filament within a light bulb; it will break under impact.).
  5. The glow plug may be tested with an ohmmeter. Check resistance between the top terminal and the body of the plug. The correct resistance is 0.23 ohms; make certain the meter is set on the correct scale to read this value. If there is no resistance or excessive resistance, the plug is unusable.
  6. Inspect the buss-bar for any damage to the protective coating.
  7. Install each glow plug with your fingers. Take great care to install the plug straight into the port, protecting the tip from impact.
  8. Once each plug is finger-tight, use a wrench to tighten the plug to 13 ft. lbs. (17 Nm).
  9. Install the buss-bar to the glow plugs. Make certain the retaining nuts make firm contact and tighten them to 1 ft. lb. (1.4 Nm).
  10. Connect the negative battery cable.

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