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END-PLAY ADJUSTMENT PROCEDURE

  1. Begin with the left side rear axle assembly and insert a 0.039 in. (1mm) shim between the bearing case and the axle shaft housing. Torque the nuts to specification.
  2. Install the right side axle assembly into the right side housing without its shim and O-ring. Tighten the 4 nuts to about 50 inch lbs. (5.6 Nm).
  3. Using a feeler gauge, measure the gap between the bearing case and the axle housing face.
  4. Remove the axle shaft and select a shim or shims that is the equal to the sum of the clearance measured in Step 3 plus 0.002–0.0079 in. (0.05–0.20mm) and install them on the housing. Install the O-ring and apply sealant.
  5. Install the axle assembly and tighten the nuts to 40 ft. lbs. (54 Nm).
  6. Measure the end-play and complete the installation procedure.

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