[ Model - ECLIPSE CROSS / Year - 2018 ]
2018 / ECLIPSE CROSS / EC - Workshop Manual
21 -CLUTCH > 21A-CLUTCH > CLUTCH PEDAL > CLUTCH PEDAL AND MASTER CYLINDER REMOVAL AND INSTALLATION<RHD><RHD>
REMOVAL AND INSTALLATION <RHD>
cautionDo not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.
 
 
Pre-removal Operation
  • Steering Column Shaft Assembly and Steering Gear and Linkage Disconnection (Refer to GROUP 37 - Steering Column Shaft ).
  • Instrument Panel Cover Lower Removal (Refer to GROUP 52A - Instrument Lower Panel ).
Post-installation Operation
  • Clutch Fluid Supplying
  • Clutch Bleeding (Refer to ).
  • Clutch Pedal Check (Refer to ).
  • Steering Column Shaft Assembly and Steering Gear and Linkage Connection (Refer to GROUP 37 - Steering Column Shaft ).
  • Instrument Panel Cover Lower Installation (Refer to GROUP 52A - Instrument Lower Panel ).
 
Clutch master cylinder removal steps
1.Clutch master cylinder connection
2.Reservoir hose and brake fluid reservoir connection
<<A>>>>D<<3.Clip
<<A>>>>D<<4.Clutch tube assembly A connection
•Dash panel heat protector (Refer to GROUP 42A - Loose Panel )
<<B>>5.Clutch master cylinder
6.Reservoir hose
Clutch pedal removal steps
1.Clutch master cylinder connection
7.Clutch pedal assembly
>>C<<8.Sealer
>>B<<9.Clutch interlock switch
>>A<<10.Clutch monitoring switch
11.Stopper
12.Pedal pad

 
 
REMOVAL SERVICE POINTS
 
 
<<A>> CLIP/CLUTCH TUBE ASSEMBLY A DISCONNECTION
 
caution
  • Do not remove the O-ring from the clutch tube assembly A.
  • If the O-ring of the clutch tube assembly A and the clutch master cylinder are damaged, replace each assembly.
 

 
 
<<B>> CLUTCH MASTER CYLINDER REMOVAL
 
Pull out the clutch master cylinder by turning the cylinder 45° to the direction of the arrow shown in the figure.
 
 
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< CLUTCH MONITORING SWITCH INSTALLATION
 
1. Install the clutch monitoring switch so as to touch this wall of bracket.
2. Confirm that the dimension in "B" is within the specified value.
Specified values (B): 3.3 ± 2 mm
 

 
 
>>B<< CLUTCH INTERLOCK SWITCH INSTALLATION
 
1. Install the clutch interlock switch so as to touch this wall of bracket.
2. When depressing the clutch pedal until it hits the stopper, make sure that the dimensions shown in the clutch interlock switch are at the specified values.
Specified values (C): 4.2 ± 2 mm
 

 
 
>>C<< SEALER INSTALLATION
 
Install the notch of the sealer so that it is in the position shown.
 

 
 
>>D<< CLUTCH TUBE ASSEMBLY A/CLIP CONNECTION
 
caution
  • Check that the O-ring and the clip are not damaged before installing the clutch tube assembly A and the clutch master cylinder.
  • If the O-ring of the clutch tube assembly A, and the clutch master cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.
After installing the clutch tube assembly A to the clutch master cylinder, install the clip to the clutch master cylinder.