[ Model - ECLIPSE CROSS / Year - 2018 ]
2018 / ECLIPSE CROSS / EC - Workshop Manual
35 -SERVICE BRAKES > 35A-BASIC BRAKE > MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY > MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<RHD><RHD>
REMOVAL AND INSTALLATION <RHD>
 
 
MASTER CYLINDER AND BRAKE BOOSTER
caution
  • Do not touch the push rod in the brake booster because it is already adjusted.
  • The master cylinder cannot be disassembled. Be careful not to remove the primary piston.
Pre-removal Operation
  • Brake Fluid Draining.
  • Cylinder Head Cover Assembly Removal (Refer to GROUP 11A - Cylinder Head Cover ).
Post-installation Operation
  • Cylinder Head Cover Assembly Installation (Refer to GROUP 11A - Cylinder Head Cover ).
  • Brake Fluid Refilling and Air Bleeding.
  • Brake Pedal Adjustment (Refer to ).
 
Master cylinder removal steps
1.Brake fluid level switch connector connection
2.Reservoir cap
3.Brake pipe connection
>>B<<•Bleeding of master cylinder assembly (only at installation)
4.Reservoir hose connection <M/T>
5.Hose clip
6.Vacuum sensor connector connection
7.Master cylinder mounting nuts
8.Harness bracket
9.Reservoir assembly and master cylinder assembly
10.Torx bolt
11.Reservoir assembly
12.O-ring
13.Master cylinder assembly
Brake booster removal steps
1.Brake fluid level switch connector connection
3.Brake pipe connection
>>B<<•Bleeding of master cylinder assembly (only at installation)
4.Reservoir hose connection <M/T>
5.Hose clip
6.Vacuum sensor connector connection
7.Master cylinder mounting nuts
8.Harness bracket
9.Reservoir assembly and master cylinder assembly
14.Vacuum sensor
15.Vacuum hose connection
16.Hose clip
17.Check valve
•Dash panel heat protector (Refer to GROUP 42A - Loose Panel )
18.Brake fluid line clip connection
19.Snap pin
20.Pin assembly
21.Brake booster mounting nut
22.Brake booster assembly
23.Seal
24.Brake tube connection
25.Clip
26.Front wheel speed sensor <RH>
27.Harness clip
28.Bracket
 
 
VACUUM HOSE AND VACUUM PIPE
 
Removal steps
>>A<<1.Vacuum hose
2.Hose clip
>>A<<3.Vacuum hose
4.Hose clip
>>A<<5.Vacuum hose
6.Hose clip
•Air cleaner assembly, air intake hose (Refer to GROUP 15 - Air Cleaner )
7.Emission vacuum hose connection
8.Vacuum pipe assembly
•Hose clip
9.Vacuum pipe
 
 
INSTALLATION SERVICE POINTS
 
 
>>A<< VACUUM HOSE INSTALLATION
 
 
Align the mark as shown in the figure to assemble the vacuum hose.
 

 
 
>>B<< BLEEDING OF MASTER CYLINDER ASSEMBLY
When removed the master cylinder assembly, bleed the master cylinder in the following procedure to make bleeding of the brake pipeline easier (When no brake fluid is in the master cylinder).
1. Fill the brake fluid reservoir with the brake fluid.
2. Depress and hold the brake pedal.
 
3. Another operator closes the master cylinder outlets with his fingers.
4. In this condition, release the brake pedal.
5. Repeat Steps 2 to 4 for 3 or 4 times to fill the master cylinder with the brake fluid.