Fuel Pump

Removal & Installation

To Remove:

WARNING
Place "NO FIRE" signs near the working area. Be careful not to spill fuel on the floor.

During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill.

NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.

1. Release fuel pressure

2. Remove front side fuel tank cover

3. To drain fuel from fuel tank, set a container under the vehicle and remove drain plug from fuel tank
4. Tighten fuel drain plug and install front right side fuel tank cover
   • Torque specification: 26 N.m (19.2 ft-lb)

5. Raise rear seat and turn floor mat up
6. Remove or disconnect the following
   • Access hole lid
   • Connector from fuel pump
   • Jet pump hose clips
   • Jet pump hose
   • Quick connector’s
   • Fuel delivery hose and return hose
   • Fuel pump assembly to fuel tank nuts
   • Fuel pump assembly from fuel tank

To Install:

NOTE: Always use new gaskets. Ensure sealing portion is free from fuel or foreign particles before installation.

1. Install or connect the following
   • Fuel pump assembly to fuel tank
   • Fuel pump assembly to fuel tank nuts
   • Torque specification: tighten nuts in alphabetical sequence shown in the figure 5.9 N.m (4.3 ft-lb)
   • Fuel delivery hose and return hose
   • Quick connector’s
   • Jet pump hose
   • Jet pump hose clips
   • Connector to fuel pump
   • Access hole lid and turn floor mat and rear seat down

   • Fuel pump relay connector
   • Battery negative connector