WARNING
Replacement master cylinders are delivered dry. To prevent damage to the pistons in the master cylinder, all new master cylinders should be bench bled prior to installation. Bleeding a new master cylinder on the vehicle is not a good idea. With air trapped inside, the master cylinder piston may bottom in the bore and possibly cause internal damage.
- Secure the master cylinder in a bench vise using soft jaws.
- Remove the master cylinder reservoir cap.
- Manufacture or purchase bleeding tubes and install them on the master cylinder as illustrated.
NOTE: The bleeding tubes are installed on the master cylinder then curved to drain into the reservoir.
- Fill the master cylinder reservoir with clean, fresh brake fluid until the level is within 0.25 in. of the reservoir top.
NOTE: Ensure the bleeding tubes are below the level of the brake fluid, otherwise air may get into the system making your bleeding efforts ineffective.
- Use a blunt tipped rod (a long socket extension or Phillips head screwdriver works well) to slowly depress the master cylinder piston. Make sure the piston travels its full stroke.
- As the piston is depressed, air bubbles will exit the bleeding tubes. Continue depressing and releasing the piston until all bubbles cease.
- Refill the master cylinder with fluid.
- Remove the bleeding tubes.
- Install the master cylinder reservoir cap.
- Install the master cylinder on the vehicle.
