Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Transfer Intermediate Shaft Removal and Installation

Precautions: Precautions for Driveline / Axle · General safety (00)

Removal
1)Remove oil seal (1) and circlip (2) from transfer right case (3).
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2)Tap transfer intermediate shaft (1) from transfer left case (2) side with plastic hammer (3) and remove it together with bearing.
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4. Transfer right case
3)Remove snap ring (1) from transfer intermediate shaft (2).
4)Remove transfer intermediate shaft bearing (5) from transfer intermediate shaft using bearing puller (3) and hydraulic press (4).
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Installation
1)Install transfer intermediate shaft bearing (1) to transfer intermediate shaft (2) using special tool and hydraulic press.
Special Tool
(A): 09913–84510
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2)Install new snap ring (1) to transfer intermediate shaft (2).
3)Install transfer intermediate shaft to transfer from transfer right case (3) side.
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4. Transfer left case
4)Install new circlip (1) to transfer right case (2).
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5)Apply grease to lip of new oil seal (1).
“A”: Grease 99000–25011 (SUZUKI Super Grease A)
6)Using special tool and hammer, install oil seal in transfer right case (2).
Transfer intermediate output oil seal installing depth
“a”: 0.5 – 1.5 mm (0.02 – 0.05 in.)
Special Tool
(A): 09925–16010
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