Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Transfer Assembly Components

Precautions: Precautions for Driveline / Axle · General safety (00)

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[A]: Petrol model 14. Reduction driven gear right shim 29. Oil pump rotor assembly
[B]: Diesel model 15. Reduction driven gear left taper roller bearing 30. Oil strainer
icon1. Transfer output flange nut
: Tighten transfer output flange nut gradually so as rotational torque of bevel pinion to be in specified value. icon 
16. Reduction driven gear left shim icon31. Transfer right case
: Apply sealant 99000-31260 to mating surface of transfer right case.
2. Transfer output flange icon17. Transfer left case
: Refer to Transfer Dismounting and Remounting: for grease application.
32. Oil pump drive pin
icon3. Oil seal
: Apply grease 99000-25011 to oil seal lip.
18. Transfer oil temperature sensor icon33. Oil level / filler plug
: Apply sealant 99000-31260 to thread part.
4. Pinion shaft rear taper roller bearing icon19. Oil drain plug
: Apply sealant 99000-31260 to thread part.
34. Transfer stiffener
5. Transfer output retainer 20. Dowel pin icon35. Transfer stiffener bolt
: For tightening order, refer to Transfer Dismounting and Remounting.
icon6. O-ring
: Apply grease 99000-25011 to all around surface.
21. Reduction drive gear left bearing icon: 55 N·m (5.6 kgf-m, 40.5 lbf-ft)
7. Transfer output retainer shim 22. Reduction drive gear icon: 12 N·m (1.2 kgf-m, 9.0 lbf-ft)
8. Spacer 23. Reduction drive gear right bearing icon: 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
9. Pinion shaft front taper roller bearing 24. Transfer intermediate shaft icon: 88 N·m (9.0 kgf-m, 65.0 lbf-ft)
10. Bevel pinion 25. Snap ring icon: 8.0 N·m (0.82 kgf-m, 6.0 lbf-ft)
11. Bevel gear 26. Transfer intermediate shaft bearing icon:
 
Apply transfer oil.
12. Reduction driven gear 27. Circlip icon: Do not reuse.
13. Reduction driven gear right taper roller bearing 28. Oil pump outer cover