Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA-6M/T Model · Diagnostic Information and Procedures

Gears slipping out of mesh

Precautions: General safety (00)

Condition Possible Cause Action
Gears slipping out of mesh
Worn shift fork shaft
Replace shift fork shaft. icon 
Worn shift fork or synchronizer sleeve
Replace shift fork or synchronizer sleeve.
•Shift fork: icon 
•Input shaft: icon 
•Countershaft: icon 
Weak or damaged gear locating spring
Replace gear locating spring. icon 
Worn bearings on input shaft or countershaft
Replace input shaft bearing or countershaft bearing.
•Input shaft bearing: icon 
•Countershaft bearing: icon 
Worn chamfered tooth on sleeve and gear
Replace synchronizer sleeve and gear.
•Input shaft: icon 
•Countershaft: icon