Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Pinion Shaft Rotation Torque Adjustment

Precautions: Precautions for Steering Wheel and Column · Precautions for Steering · General safety (00)

1)Remove steering gear case assembly. icon 
2)Remove rack boots. icon 
3)Set steering rack position in center of steering rack stroke.
4)Loosen rack damper screw lock nut.
5)Loosen rack damper screw using special tool.
Special Tool
09944–28321
6)Apply sealant “A” to rack damper screw (1) and tighten rack damper screw using special tool as follows.
Special Tool
(A): 09944–28321
a)Tighten rack damper screw to 25 N·m (2.5 kgf-m, 18.5 lbf-ft).
b)Loosen rack damper screw until 0 N·m (0 kgf-m, 0 lbf-ft).
c)Tighten rack damper screw to 8 N·m (0.82 kgf-m, 6.0 lbf-ft).
d)Turn rack damper screw to back 9°.
“A”: Sealant 99000–31110 (SUZUKI Bond No.1215)
Tightening torque
Rack damper screw* (a): Tighten 25 N·m (2.5 kgf-m, 18.5 lbf-ft) → 0 N·m (0 kgf-m, 0 lbf-ft) → 8 N·m (0.82 kgf-m, 6.0 lbf-ft) → –9°
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e)Check pinion shaft rotation torque and adjust it if necessary tightening or loosening rack damper screw. icon 
7)Hold rack damper screw (1) in that position with special tool and tighten rack damper screw lock nut (2) to specified torque.
Special Tool
(A): 09944–28321
Tightening torque
Rack damper screw lock nut (a): 55 N·m (5.6 kgf-m, 40.5 lbf-ft)
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8)Recheck pinion shaft rotation torque is as specified. icon 
9)Install rack boots. icon 
10)Install steering gear case assembly. icon