Suzuki Vitara (LY) 2016-2017 · Service Manual General Description

Sheet Metal Description

Precautions: Precautions for Body Structure · Precautions for Body, Cab and Accessories · General safety (00)

This section contains information for body repair (welding) work.
NOTE:
All the numbered panels in figure are supplied available as spare parts.
Front Body
img
No. Part name Qty. Double side
galvanized
steel
High-strength steel (Tensile strength (MPa)) Thickness
(mm (in.))
21 Hood lock member 1 (bolt-on part)
31 Fender apron panel (R) 1      
31-1 Fender apron front panel (R)   icon 440 1.0 (0.039)
31-2 Fender apron rear panel (R)   icon   0.8 (0.031)
31-3 Suspension upper bracket (R)   icon   2.0 (0.079)
32 Cowl upper reinforcement (R) 1      
32-1 Cowl upper reinforcement (R)   icon   1.6 (0.063)
32-2 Cowl upper reinforcement patch (R)   icon 440 2.0 (0.079)
33 Suspension upper extension (R) 1 icon   1.0 (0.039)
34 Fender apron extension (R) 1      
34-1 Fender apron extension (R)   icon   0.8 (0.031)
34-2 Engine mount upper reinforcement (R)   icon   1.6 (0.063)
35 Front fender lower bracket (R) 1 icon   1.2 (0.047)
41 Fender apron panel (L) 1      
41-1 Fender apron front panel (L)   icon 440 1.0 (0.039)
41-2 Fender apron rear panel (L)   icon   0.8 (0.031)
41-3 Suspension upper bracket (L)   icon   2.0 (0.079)
42 Cowl upper reinforcement (L) 1      
42-1 Cowl upper reinforcement (L)   icon   1.6 (0.063)
42-2 Cowl upper reinforcement patch (L)   icon 440 2.0 (0.079)
43 Suspension upper extension (L) 1 icon   1.0 (0.039)
44 Fender apron extension (L) 1      
44-1 Fender apron extension (L)   icon   0.8 (0.031)
44-2 Engine mounting upper bracket (L)   icon   1.6 (0.063)
44-3 Fender apron extension reinforcement (L)   icon   1.6 (0.063)
45 Front fender lower bracket (L) 1 icon   1.2 (0.047)
51 Dash lower member (R) 1      
51-1 Dash lower member (R)   icon 590 2.0 (0.079)
51-2 Suspension frame rear mounting bracket (R)   icon 390 1.6 (0.063)
51-3 Dash lower inner extension (R)   icon 440 1.2 (0.047)
51-4 Dash lower outer extension (R)   icon 440 1.4 (0.055)
52 Dash lower reinforcement (R) 1 icon 590 1.4 (0.055)
53 Apron side member (R) 1      
53-1 Apron side inner member (R)   icon 590 1.6 (0.063)
53-2 Apron side outer member (R)   icon 590 1.4 (0.055)
53-3 Apron side rear inner reinforcement (R)   icon 440 1.6 (0.063)
54 Apron side No.1 extension (R) 1 icon 590 1.2 (0.047)
55 Apron side front No.1 reinforcement (R) 1 icon   2.0 (0.079)
56 Engine mounting bracket 2 icon   2.0 (0.079)
57 Radiator support member bracket (R) 1 icon   1.6 (0.063)
58 Apron side No.2 extension (R) 1 icon 590 1.2 (0.047)
59 Apron side front No.2 reinforcement (R) 1 icon   2.0 (0.079)
60 Front bumper member plate (R) 1 icon 780 1.4 (0.055)
61 Radiator support member plate (R) 1 icon   1.4 (0.055)
62 Lamp support brace (R) 1      
62-1 Lamp support brace (R)   icon   1.2 (0.047)
62-2 Lamp support outer brace (R)   icon   1.0 (0.039)
63 Apron side rear reinforcement (R) 1 icon 590 1.6 (0.063)
64 Front strut support (R) 1 icon 590 1.6 (0.063)
71 Dash lower member (L) 1      
71-1 Dash lower member (L)   icon 590 2.0 (0.079)
71-2 Suspension frame rear mounting bracket (L)   icon 390 1.6 (0.063)
71-3 Dash lower inner extension (L)   icon 440 1.2 (0.047)
71-4 Dash lower outer extension (L)   icon 440 1.4 (0.055)
72 Dash lower reinforcement (L) 1 icon 590 1.4 (0.055)
73 Apron side member (L) 1      
73-1 Apron side inner member (L)   icon 590 1.6 (0.063)
73-2 Apron side outer member (L)   icon 590 1.4 (0.055)
73-3 Apron side rear inner reinforcement (L)   icon 440 1.6 (0.063)
73-4 Apron side rear lower reinforcement (L)   icon 440 1.6 (0.063)
74 Apron side No.1 extension (L) 1 icon 590 1.2 (0.047)
75 Apron side front No.1 reinforcement (L) 1 icon   2.0 (0.079)
76 Engine mount reinforcement (L) 1 icon   1.6 (0.063)
77 Radiator support member bracket (L) 1 icon   1.6 (0.063)
78 Apron side No.2 extension (L) 1 icon 590 1.2 (0.047)
79 Apron side front No.2 reinforcement (L) 1 icon   2.0 (0.079)
80 Front bumper member plate (R) 1 icon 780 1.4 (0.055)
81 Radiator support member plate (L) 1 icon   1.4 (0.055)
82 Lamp support brace (L) 1      
82-1 Lamp support brace (L)   icon   1.2 (0.047)
82-2 Lamp support outer brace (L)   icon   1.0 (0.039)
83 Apron side rear reinforcement (R) 1 icon 590 1.6 (0.063)
84 Front strut support (L) 1 icon 590 1.6 (0.063)
91 Dash panel 1      
91-1 Dash panel   icon   0.9 (0.035)
92 Dash panel side reinforcement (R) 1      
92-1 Dash panel side reinforcement (R)     590 1.8 (0.071)
92-2 Dash panel outside reinforcement (R)     590 2.0 (0.079)
93 Dash panel side reinforcement (L) 1      
93-1 Dash panel side reinforcement (L)     590 1.8 (0.071)
93-2 Dash panel outside reinforcement (L)     590 2.0 (0.079)
93-3 Dash panel inside reinforcement (L)     590 1.4 (0.055)
94 Dash side panel (R) 1      
94-1 Dash side panel (R)   icon 440 1.2 (0.047)
95 Dash side front panel (R) 1      
95-1 Dash side front panel (R)   icon 440 0.8 (0.031)
95-2 Dash side front reinforcement (R)   icon 590 1.8 (0.071)
96 Dash side upper reinforcement (R) 1   440 1.2 (0.047)
97 Front fender bracket (R) 1 icon   1.0 (0.039)
98 Front fender rear bracket (R) 1 icon   0.7 (0.028)
99 Front door hinge patch (R) 1 icon   1.2 (0.047)
100 Instrument panel side bracket (R) 1     1.2 (0.047)
101 Dash side panel (L) 1      
101-1 Dash side panel (L)   icon 440 1.2 (0.047)
102 Dash side front panel (L) 1      
102-1 Dash side front panel (L)   icon 440 0.8 (0.031)
102-2 Dash side front reinforcement (L)   icon 590 1.8 (0.071)
103 Dash side upper reinforcement (L) 1   440 1.2 (0.047)
104 Front fender bracket (L) 1 icon   1.0 (0.039)
105 Front fender rear bracket (L) 1 icon   0.7 (0.028)
106 Front door hinge patch (L) 1 icon   1.2 (0.047)
107 Instrument panel side bracket (L) 1     1.2 (0.047)
111 Cowl upper panel 1 icon   0.8 (0.031)
112 Cowl side outer member (R) 1 icon   0.7 (0.028)
113 Cowl side outer member (L) 1 icon   0.7 (0.028)
114 Cowl top panel 1      
114-1 Cowl top panel   icon   0.6 (0.024)
114-2 Cowl top brace   icon   1.0 (0.039)
115 Instrument panel upper bracket 5     1.0 (0.039)
116 Cowl top side panel (R) 1 icon 590 1.2 (0.047)
117 Front fender bracket (R) 1 icon   2.0 (0.079)
118 Cowl top side panel (L) 1 icon 590 1.2 (0.047)
119 Front fender bracket (L) 1 icon   2.0 (0.079)
Floor
img
No. Part name Qty. Double side
galvanized
steel
High-strength steel (Tensile strength (MPa)) Thickness
(mm (in.))
121 Main floor panel (R) 1 icon   0.65 (0.026)
122 Main floor panel (L) 1 icon   0.65 (0.026)
123 Main floor reinforcement 1   590 1.2 (0.047)
124 Main floor reinforcement No.2 1   590 1.2 (0.047)
125 Main floor reinforcement No.3 1   270 1.4 (0.055)
126 Main floor reinforcement No.4 1   270 1.2 (0.047)
127 Floor panel upper crossmember (R) 1 icon    
127-1 Floor panel upper crossmember (R)     590 1.2 (0.047)
127-2 Front seat front inside bracket (R)       1.4 (0.055)
127-3 Front seat front outside bracket (R)       1.4 (0.055)
128 Floor panel rear crossmember (R) 1      
128-1 Floor panel rear crossmember (R)     780 1.0 (0.039)
128-2 Front seat rear inside bracket (R)     440 1.6 (0.063)
128-3 Front seat rear outside bracket (R)     440 1.4 (0.055)
128-4 Floor panel rear crossmember bracket (R)       1.2 (0.047)
129 Floor panel upper crossmember (L) 1 icon    
129-1 Floor panel upper crossmember (L)     590 1.2 (0.047)
129-2 Front seat front inside bracket (L)       1.4 (0.055)
129-3 Front seat front outside bracket (L)       1.4 (0.055)
130 Floor panel rear crossmember (L) 1      
130-1 Floor panel rear crossmember (L)     780 1.0 (0.039)
130-2 Front seat rear inside bracket (L)     440 1.6 (0.063)
130-3 Front seat rear outside bracket (L)     440 1.4 (0.055)
130-4 Floor panel rear crossmember bracket (L)       1.2 (0.047)
131 Main floor tunnel 1      
132 Main floor tunnel 1 icon 590 0.8 (0.031)
133 Main floor brace No.1 1 icon 590 0.8 (0.031)
134 Main floor brace No.2 1 icon 440 1.0 (0.039)
135 Main floor tunnel front panel 1 icon 780 1.2 (0.047)
136 Propeller shaft mount bracket 1 icon 590 1.2 (0.047)
137 Main floor tunnel reinforcement 1   440 0.8 (0.031)
138 Floor side rear member 2 icon 590 1.2 (0.047)
139 Side sill inner panel (R) 1 icon 590 1.4 (0.055)
140 Side sill inner panel (L) 1 icon 590 1.4 (0.055)
141 Rear floor front panel 1 icon   1.2 (0.047)
142 Rear floor center panel 1 icon   0.7 (0.028)
143 Rear floor center reinforcement 2     1.2 (0.047)
144 Parking brake cable bracket (R) 1 icon   1.0 (0.039)
145 Parking brake cable bracket (L) 1 icon   1.0 (0.039)
146 Rear seat support member 1     0.65 (0.026)
147 Rear floor rear panel 1 icon   0.65 (0.026)
148 Rear floor side extension (R) 1 icon   0.65 (0.026)
149 Rear floor side extension (L) 1 icon   0.65 (0.026)
150 Spare tire bracket 1     1.4 (0.055)
151 Luggage hook reinforcement (R, L) 1     1.0 (0.039)
152 Rear seat belt anchor No.1 1 icon 440 1.4 (0.055)
153 Seat belt side reinforcement (R) 1      
153-1 Seat belt side reinforcement (R)   icon   1.4 (0.055)
153-2 Rear floor center side reinforcement (R)   icon   1.0 (0.039)
154 Seat belt side reinforcement (L) 1      
154-1 Seat belt side reinforcement (L)   icon   1.4 (0.055)
154-2 Rear floor center side reinforcement (L)   icon   1.0 (0.039)
155 Back panel 1      
155-1 Back panel   icon   0.65 (0.026)
155-2 Tail end member   icon   0.7 (0.028)
156 Rear bumper member bracket (R) 1 icon   1.4 (0.055)
157 Rear bumper member bracket (L) 1 icon   1.4 (0.055)
161 Rear floor side member (R) 1      
161-1 Rear floor side front member (R)   icon 440 1.4 (0.055)
161-2 Rear floor side member reinforcement (R)   icon 590 1.4 (0.055)
161-3 Muffler rear hanger (R)   icon   2.0 (0.079)
162 Rear floor side rear member (R) 1      
162-1 Rear floor side rear member (R)   icon 780 1.4 (0.055)
163 Rear floor side member rear reinforcement (R) 1 icon 780 2.0 (0.079)
164 Rear floor compartment (R) 1 icon 440 1.4 (0.055)
165 Rear floor side member rear reinforcement (R) 1 icon 590 0.8 (0.031)
171 Rear floor side member (L) 1      
171-1 Rear floor side front member (L)   icon 440 1.4 (0.055)
171-2 Rear floor side member reinforcement (L)   icon 590 1.4 (0.055)
171-3 Muffler rear hanger (L)   icon   2.0 (0.079)
172 Rear floor side rear member (L) 1      
172-1 Rear floor side rear member (L)   icon 780 1.4 (0.055)
173 Rear floor side member rear reinforcement (L) 1 icon 780 2.0 (0.079)
174 Rear floor compartment (L) 1 icon 440 1.4 (0.055)
175 Rear floor side member rear reinforcement (L) 1 icon 590 0.8 (0.031)
181 Rear floor front crossmember 1     0.7 (0.028)
181-1 Rear floor front crossmember   icon 440 1.2 (0.047)
181-2 Floor side member rear cap   icon 440 1.4 (0.055)
182 Rear floor center crossmember 1      
182-1 Rear floor center crossmember   icon 590 1.4 (0.055)
182-2 Fuel tank rear bracket   icon   1.2 (0.047)
182-3 Rear floor member brace (4WD model)   icon 440 1.2 (0.047)
182-4 Rear floor center crossmember bracket   icon 440 1.6 (0.063)
183 Rear floor rear crossmember 1      
183-1 Rear floor rear crossmember   icon   1.2 (0.047)
183-2 Rear floor rear crossmember bracket   icon   1.2 (0.047)
184 Towing rear hook 1      
184-1 Towing hook rear member   icon   1.2 (0.047)
184-2 Towing rear reinforcement   icon 440 0.8 (0.031)
Side Body
img
img
No. Part name Qty. Double side
galvanized
steel
High-strength steel (Tensile strength (MPa)) Thickness
(mm (in.))
192 Front pillar inner panel (R, L) R: 1
L: 1
  780 1.2 (0.047)
193 Roof side front bracket (R, L) R: 1
L: 1
    0.65 (0.026)
194 Roof side inner rail (R, L) R: 1
L: 1
     
194-1 Roof side inner rail (R, L)     590 1.0 (0.039)
194-2 Roof side center brace (R, L)     440 2.0 (0.079)
195 Front door hinge reinforcement (R, L) R: 1
L: 1
icon 590 1.6 (0.063)
196 Front pillar upper reinforcement (R, L) R: 1
L: 1
  980 1.0 (0.039)
197 Center pillar inner panel (R, L) R: 1
L: 1
  590 1.2 (0.047)
198 Rear door hinge reinforcement (R, L) R: 1
L: 1
icon 590 1.2 (0.047)
199 Roof side reinforcement (R, L) R: 1
L: 1
  590 1.0 (0.039)
200 Side sill strength (R, L) R: 1
L: 1
     
200-1 Side sill front strength (R, L)   icon 980 1.0 (0.039)
200-2 Side sill rear strength (R, L)  
 
icon 980 1.0 (0.039)
200-3 Side sill strength front cover (R, L)  
 
icon   1.2 (0.047)
200-4 Side sill strength front reinforcement (R, L)  
 
icon 590 1.2 (0.047)
201 Lamp house inner panel (R, L) R: 1
L: 1
    0.7 (0.028)
202 Wheel house inner panel (R, L) R: 1
L: 1
     
202-1 Wheel house inner panel (R, L)  
 
icon   0.7 (0.028)
202-2 Rear pillar inner reinforcement (R, L)  
 
    1.0 (0.039)
202-3 Rear shock absorber reinforcement (R, L)  
 
icon   2.6 (0.102)
203 Wheel house outer panel (R, L) R: 1
L: 1
icon   0.65 (0.026)
204 Wheel house outer extension (R, L) R: 1
L: 1
icon   0.65 (0.026)
205 Rear wheel house front reinforcement (R, L) R: 1
L: 1
icon   1.4 (0.055)
206 Rear bumper bracket (R, L) R: 1
L: 1
icon   0.7 (0.028)
207 Quarter inner front reinforcement (R, L) R: 1
L: 1
    1.2 (0.047)
208 Quarter inner upper extension (R, L) R: 1
L: 1
    1.2 (0.047)
209 Quarter window lower member (R, L) R: 1
L: 1
    1.0 (0.039)
210 Side sill rear panel (R, L) R: 1
L: 1
icon 590 1.0 (0.039)
211 Roof side inner rear rail (R, L) R: 1
L: 1
    1.0 (0.039)
221 Side body outer (A pillar) panel (R, L) R: 1
L: 1
icon   0.65 (0.026)
222 Side body outer (B pillar) panel (R, L) R: 1
L: 1
icon   0.65 (0.026)
223 Side body outer (Quarter) panel (R, L) R: 1
L: 1
icon   0.65 (0.026)
224 Side body outer (Side sill) panel (R, L) R: 1
L: 1
icon   0.65 (0.026)
225 Front fender lower bracket (R, L) R: 1
L: 1
icon   0.8 (0.031)
226 Front fender bracket (R, L) R: 1
L: 1
icon   1.0 (0.039)
227 Side body outer lower extension (R, L) R: 1
L: 1
icon   0.65 (0.026)
228 Side body extension (R, L) 1      
228-1 Side body outer upper extension (R, L)   icon   1.2 (0.047)
228-2 Back door balancer reinforcement (R, L)       0.8 (0.031)
229 Rear lamp house outer panel (R, L) R: 1
L: 1
     
229-1 Rear lamp house outer panel (R, L)   icon   0.65 (0.026)
229-2 Side body outer extension (R, L)   icon   0.65 (0.026)
229-3 Rear lamp house outer extension (R, L)   icon   0.65 (0.026)
230 Fuel filler box 1 icon   0.7 (0.028)
231 Fuel filler door panel 1 icon   0.7 (0.028)
Hood / Fender / Door / Roof
img
No. Part name Qty. Double side
galvanized
steel
High-strength steel (Tensile strength (MPa)) Thickness
(mm (in.))
1 Hood panel 1 icon 340 0.6 (0.024)
2 Hood hinge (R, L) R: 1
L: 1
(bolt-on part)
3 Front fender panel (R, L) R: 1
L: 1
icon   0.6 (0.024)
241 Roof panel (Without sun roof model) 1 icon   0.65 (0.026)
242 Roof panel (With sun roof model) 1 icon   0.65 (0.026)
243 Roof front inner member 1      
243-1 Roof front inner member       0.65 (0.026)
243-2 Room lamp front bracket (if equipped)       0.65 (0.026)
243-3 Room front damper bracket        
244 Roof panel center member (Without sun roof model only) 1   780 1.0 (0.039)
245 Roof panel No.1 member (Without sun roof model only) 1     0.5 (0.019)
246 Roof panel No.2 member (Without sun roof model only) 1     0.5 (0.019)
247 Roof panel No.3 member (Without sun roof model only) 1     0.5 (0.019)
248 Roof panel No.4 member (Without sun roof model only) 1     0.5 (0.019)
249 Roof back inner member 1      
249-1 Roof back inner member       0.6 (0.024)
249-2 Back door hinge reinforcement (R, L)       1.2 (0.047)
249-3 Back door hinge stiffener (R, L)       1.2 (0.047)
249-4 Back door hinge upper reinforcement (L)       0.5 (0.019)
250 Sun roof reinforcement (With sun roof model only) 1      
250-1 Sun roof front bracket (R, L)       1.2 (0.047)
250-2 Sun roof center bracket (R, L)       1.0 (0.039)
250-3 Sun roof rear bracket (R, L)       1.2 (0.047)
251 Roof rail bracket (if equipped) 2 icon   0.7 (0.028)
252 Roof carrier bracket (if equipped) 4 icon   2.0 (0.079)
253 Front door panel (R, L) R: 1
L: 1
icon 340 0.6 (0.024)
254 Rear door panel (R, L) R: 1
L: 1
icon 340 0.6 (0.024)
255 Back door panel 1 icon   0.6 (0.024)
256 Front door upper hinge (R, L) R: 1
L: 1
(bolt-on part)
257 Front door lower hinge (R, L) R: 1
L: 1
(bolt-on part)
258 Rear door upper hinge (R, L) R: 1
L: 1
(bolt-on part)
259 Rear door lower hinge (R, L) R: 1
L: 1
(bolt-on part)
260 Back door hinge 2 (bolt-on part)