Foamed Material Filling Area Repair
Precautions: Precautions for Body Structure · Precautions for Body, Cab and Accessories · General safety (00)
Precautions
CAUTION:
If the section filled with foamed material is heated, the foamed material may catch fire and you may get burned.
Take the following precautions to reduce the risk of injury.
•Do not heat or cut panels with gas torch or the like.
•Use a fire-free tools such as air-saw when cutting panels.
•Remove foamed material close to welding part before welding.
•Use a fire-free tools such as air-saw when cutting panels.
•Remove foamed material close to welding part before welding.
Foamed Material Filling Area
| 1. | Side body outer panel | 4. | Dash side panel | 7. | Roof side inner rail |
| 2. | Front pillar inner panel | 5. | Front door hinge reinforcement | 8. | Baffle plate |
| 3. | Front pillar upper reinforcement | 6. | Roof side reinforcement |
How to Repair
Baffle plate restoration
Restore the baffle plate according to the instruction in “Pattern A” if the baffle plate will be reused. Restore the baffle plate using “Pads” from service parts according to the instruction “Pattern B” if original baffle plate will not be reused.
Pattern A |
Pattern B |
| Apply adhesive for glass (2) between baffle plate (1) and panels (3) to fill up gap. | Fill the openings between panel (2) and panel (3) with the combined “Pads” glued in the original baffle plate position. |
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