INSTALLATION
BULB - HEADLAMP - DOMESTIC
CAUTION: Always use the correct bulb size and type for replacement. An incorrect bulb size or type may overheat and cause damage to the lamp, the socket or the lamp wiring.
CAUTION: Do not contaminate the bulb glass by touching it with your fingers or by allowing it to contact other oily surfaces. Shortened bulb life will result.
1. Align the headlamp bulb base (3) with the keyed opening on the back of the headlamp reflector (2).
2. Insert the bulb and base into the reflector until the base is firmly seated.
3. Using the tabs on each side of the connector receptacle, rotate the bulb base clockwise about 30 degrees to lock it into place.
4. Reconnect the engine compartment wire harness connector to the connector receptacle integral to the bulb base on the back of the headlamp unit housing (1).
5. Reconnect the battery negative cable.
BULB - HEADLAMP - EXPORT
CAUTION: Always use the correct bulb size and type for replacement. An incorrect bulb size or type may overheat and cause damage to the lamp, the socket or the lamp wiring.
CAUTION: Do not contaminate the bulb glass by touching it with your fingers or by allowing it to contact other oily surfaces. Shortened bulb life will result.
1. Position the headlamp bulb (2) through the opening in the back of the headlamp unit housing (1) into the keyed opening in the headlamp reflector (3).
2. Be certain the bulb is fully seated in the reflector, then pivot the wire bulb retainer (4) back over the bulb flange.
3. Pinch the two ends of the wire bulb retainer together and engage them under the hooks to secure them to the bulb flange of the reflector.
4. Position the center opening of the boot seal (2) over the base of the headlamp bulb (3) and push it fully over the bulb base.
5. Position the outer circumference of the boot seal over the flange on the back of the headlamp unit housing (1) and use the three tabs to pull it over the housing flange until the seal is fully engaged.
6. Reconnect the engine compartment wire harness connector to the headlamp bulb base on the back of the headlamp unit housing.
7. Reconnect the battery negative cable.
LAMP
1. Position the headlamp unit (1) close enough to the front of the vehicle to reconnect the engine compartment wire harness connectors to the back of the lamp housing.
2. On export market vehicles only, reconnect the engine compartment wire harness (6) connector (5) to the headlamp leveling motor connector receptacle (3), the connector (7) to the position lamp connector receptacle (8), and the connector (4) to the headlamp bulb terminals (2).
3. On domestic market vehicles only, reconnect the engine compartment wire harness (3) connector (4) to the headlamp bulb connector receptacle (2).
4. Position the headlamp unit (1) mounting brackets onto the three studs (3) on the front fender and front end support structure.
5. Install and tighten the three nuts (2) that secure the lamp mounting brackets to the studs. Tighten the nuts to 3 N·m (25 in. lbs.).
6. Reinstall the fascia onto the front of the vehicle. (Refer to 13 - FRAME AND BUMPERS/BUMPERS/FRONT FASCIA - INSTALLATION).
7. Reconnect the battery negative cable.
8. Confirm proper headlamp alignment. (Refer to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERIOR - STANDARD PROCEDURE - FRONT LAMP AIMING).
BULB - POSITION LAMP
CAUTION: Always use the correct bulb size and type for replacement. An incorrect bulb size or type may overheat and cause damage to the lamp, the socket or the lamp wiring.
NOTE: The following procedure applies only to vehicles manufactured for export markets. Vehicles manufactured for domestic markets do not have a position lamp bulb, socket or wiring provided in the headlamp unit.
1. Align the base of the bulb with the position lamp bulb socket (4).
2. Push the bulb straight into the socket until the base is firmly seated.
3. Align the socket and bulb with the keyed opening near the bottom on the back of the headlamp unit housing (1).
4. Insert the socket and bulb into the housing until the socket is firmly seated.
5. Rotate the socket clockwise about 30 degrees to lock it into place.
6. Reconnect the engine compartment wire harness connector to the position lamp bulb socket.
7. Reconnect the battery negative cable.