ASSEMBLY-MODULE
REMOVAL
WARNING: The Excessive Force Limitation (EFL) feature must be calibrated any time a sunroof motor/module is replaced with a new component. Failure to perform this procedure could result in vehicle damage and/or personal injury. (Refer to 8 - ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - EXCESSIVE FORCE LIMITATION (EFL) CALIBRATION) for the appropriate procedure.
1. Move glass panel to the fully closed position.
2. Disconnect and isolate the battery negative cable.
3. Remove headliner (Refer to 23 - BODY/INTERIOR/HEADLINER - REMOVAL) .
4. Disconnect the sunroof wire harness electrical connector (2) and separate the harness support clips (1) from the body.
5. Disconnect the front (1) and rear (2) drain tubes from sunroof housing.
6. Remove the fasteners (1) and (2) and remove the DVD support bracket, if equipped.
7. Remove the front (2) and rear (4) fasteners.
8. With the aid of a helper, support the sunroof and remove the fasteners (3) attaching sunroof assembly to roof panel.
9. Remove the sunroof from vehicle.
INSTALLATION
WARNING: The Excessive Force Limitation (EFL) feature must be calibrated any time a sunroof motor/module is replaced with a new component. Failure to perform this procedure could result in vehicle damage and/or personal injury. (Refer to 8 - ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - EXCESSIVE FORCE LIMITATION (EFL) CALIBRATION) for the appropriate procedure.
1. Verify that glass panel is loose and slightly retracted.
2. Raise sunroof module assembly and guide it carefully into position.
3. Hand start the eight screws (2), (3) and (4).
4. Line up the locating holes and tighten the attaching screws (2) to 9 N·m (80 in. lbs.).
5. Install the DVD support bracket (3), if equipped.
6. Install the bolts (2) and tighten to 9 N·m (80 in. lbs.).
7. Install the bolts (1) and tighten to 10 N·m (85 in. lbs.).
8. Connect the electrical connector (2) and seat the three support clips (1) fully.
9. Connect the front (1) and rear (2) drain tubes to the sunroof .
10. Adjust the sunroof glass. (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUSTMENTS)
11. Connect battery negative cable.
12. Install the vehicle headliner, (Refer to 23 - BODY/INTERIOR/HEADLINER - INSTALLATION).
13. Perform the sunroof position calibration, (Refer to 8 - ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - SUNROOF POSITION CALIBRATION).
14. Perform the Excessive Force Limitation (EFL) calibration, (Refer to 8 - ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - EXCESSIVE FORCE LIMITATION (EFL) CALIBRATION).
15. Verify proper operation of the power sunroof system.