2007 Liberty KJ Factory Service Manual 21 - TRANSMISSION AND TRANSFER CASE

P0841-LR PRESSURE SWITCH RATIONALITY





For a complete wiring diagram Refer to Section 8W

Theory of Operation


The Transmission system uses five pressure switches to monitor the fluid pressure in the LR, 2C, 4C, UD, and OD clutch circuits. The pressure switches are continuously monitored for the correct states in each gear as shown.



Possible Causes
 
LOSS OF PRIME AND/OR TCM POWER INPUT DTCS PRESENT
 
LOW FLUID LEVEL
 
LOW LINE PRESSURE
 
REVERSE CARRIER SNAP RING DISLODGED
 
CRACKED OR MIS-INSTALLED PRIMARY OIL FILTER OR FILTER SEAL
 
STICKING MAIN REGULATOR VALVE IN PUMP VALVE BODY
 
NO. 1 CHECK BALL CUT OR DAMAGED
 
WIRING AND CONNECTORS
 
(T50) LR PRESSURE SWITCH SENSE CIRCUIT OPEN
 
(T50) LR PRESSURE SWITCH SENSE CIRCUIT SHORT TO GROUND
 
(T50) LR PRESSURE SWITCH SENSE CIRCUIT SHORT TO VOLTAGE
 
TRANSMISSION SOLENOID/TRS ASSEMBLY
 
TRANSMISSION CONTROL MODULE
 


Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)


GEAR
 
L/R
 
2C
 
4C
 
UD
 
OD
 
REVERSE
 
OPEN
 
OPEN
 
OPEN
 
OPEN
 
OPEN
 
P/N
 
CLOSED**
 
OPEN
 
OPEN
 
OPEN
 
OPEN
 
1ST
 
CLOSED*
 
OPEN
 
OPEN
 
CLOSED
 
OPEN
 
2ND
 
OPEN
 
CLOSED
 
OPEN
 
CLOSED
 
OPEN
 
2ND PRIME
 
OPEN
 
OPEN
 
CLOSED
 
CLOSED
 
OPEN
 
3RD
 
OPEN
 
OPEN
 
OPEN
 
CLOSED
 
CLOSED
 
4TH
 
OPEN
 
OPEN
 
CLOSED
 
OPEN
 
CLOSED
 
5TH
 
OPEN
 
CLOSED
 
OPEN
 
OPEN
 
CLOSED
 
*L/R is closed if output speed is below 100 rpm in Drive and Manual 2. L/R is closed in Manual 1.
 
**May be open when rolling in Neutral or at low oil temperatures.
 



Diagnostic Test

1. CHECK FOR OTHER DTCS

Ignition on, engine not running.
With the scan tool, check for other transmission DTCs.

Are there any Loss of Prime and/or TCM Power Input DTCs present also?

Yes


No

2. CHECK IF DTC P0841 IS PRESENT

With the scan tool, check the DTC EVENT DATA for P0841.

NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test procedure.



Does the DTC EVENT DATA show the DTC P0841?

Yes


No

3. CHECK IF DTC SET IN REVERSE


Does the DTC EVENT DATA show the DTC P0841 set while in Reverse?

Yes


No

4. CHECK IF THE LR PRESSURE SWITCH WAS CLOSED


Does the DTC EVENT DATA show the LR Pressure Switch reading CLOSED when the DTC P0841 was set?

Yes


No

5. CHECK THE TCM AND WIRING

Turn the ignition off to the lock position.
Remove the Starter Relay.

CAUTION: Removal of the Starter Relay will prevent the vehicle from being started in gear.


WARNING: The Starter Relay must be removed from the PDC. Failure to do so can result in personal injury or death.


NOTE: Failure to remove the Starter Relay can cause a Transmission - No Response condition.


Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
Turn the Pressure Switch selector to LR on the Transmission Simulator.
With the scan tool, monitor the LR Pressure Switch state while pressing the Pressure Switch Test button on the Transmission Simulator.

Did the LR Pressure Switch state change from open to closed while pressing the Pressure Switch Test button on the Transmission Simulator?

Yes


No

6. CHECK WIRING AND CONNECTORS

Using the schematics as a guide, inspect the wiring and connectors specific to this circuit.
Wiggle the wires while checking for shorted and open circuits.

Were there any problems found?

Yes


No

7. CHECK IF DTC SET IN FIRST GEAR

With the DTC EVENT DATA recorded earlier, check what gear the transmission was in when the DTC P0841 was set.

Does the DTC EVENT DATA show the Present Gear as first gear when the DTC P0841 was set ?

Yes


No

8. CHECK IF THE NO. 1 CHECK BALL IS CUT OR DAMAGED

Turn the ignition off to the lock position.
Remove the Transmission Valve Body per the Service Information.
Check the No. 1 Check Ball for any possible cuts or damage.

Is the No. 1 Check Ball cut or damaged?

Yes


No

9. CHECK IF THE REVERSE CARRIER SNAP RING IS DISLODGED

Looking through the windows in the bottom of the case, check whether the snap ring at the front of the Reverse (center) Carrier has dislodged.

NOTE: It may be necessary to pry the Input Annulus Gear Shell rearward to check this snap ring.



Is the Reverse Carrier Snap Ring dislodged?

Yes


No

10. CHECK THE (T50) LR PRESSURE SWITCH SENSE CIRCUIT FOR AN OPEN



Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333 if connected in a previous step or disconnect the Transmission Solenoid/TRS Assembly harness connector.
Disconnect the TCM harness connector.
Measure the resistance of the (T50) LR Pressure Switch Sense circuit from the Solenoid/TRS Assembly harness connector and the TCM harness connector.

Is the resistance above 5.0 ohms?

Yes


No

11. CHECK THE (T50) LR PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO GROUND



Measure the resistance between ground and the (T50) LR Pressure Switch Sense circuit.

Is the resistance below 5.0 ohms?

Yes


No

12. CHECK THE TCM POWERS AND GROUNDS

Using the schematics as a guide, check the Transmission Control Module (TCM) terminals for corrosion, damage, or terminal push out. Pay particular attention to all power and ground circuits.

Were there any problems found?

Yes


No

13. CHECK IF THE DTC RESETS

With the scan tool, clear the DTC and road test the vehicle.
Try to duplicate the conditions in which the DTC originally set using the DTC EVENT DATA recorded earlier.

Did the DTC P0841 reset?

Yes


No

14. CHECK FOR LOW LINE PRESSURE

In the DTC EVENT DATA recorded earlier, compare the Line Pressure and the Desired Line Pressure.

Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?

Yes


No

15. CHECK THE (T50) LR PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT



Turn the ignition off to the lock position.
Disconnect the Transmission Solenoid/TRS Assembly harness connector.
Disconnect the TCM harness connector.
Measure the resistance between the (T50) LR Pressure Switch Sense circuit and all other circuits in the Transmission Solenoid/TRS Assembly harness connector.

Is the resistance below 5.0 ohms between the (T50) LR Pressure Switch Sense circuit and all other circuit(s) in the Transmission Solenoid/TRS Assembly harness connector?

Yes


No

16. CHECK IF DTC RESETS

With the scan tool, clear the DTC and road test the vehicle.
Try to duplicate the conditions in which the DTC originally set using the DTC EVENT DATA recorded earlier.

Did the DTC P0841 reset?

Yes


No

17. CHECK WIRING AND CONNECTORS

The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this circuit.
Wiggle the wires while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditions in which the DTC was set.

Were there any problems found?

Yes


No