2007 Liberty KJ Factory Service Manual 5 - BRAKES

INSTALLATION

FRONT


1. Install the inboard and outboard pads.
2. Install the caliper (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/DISC BRAKE CALIPERS - INSTALLATION).
3. Install the tire and wheel assembly. (Refer to 22 - TIRES/WHEELS/WHEELS - STANDARD PROCEDURE).

REAR




1. Place an old brake shoe between a C-clamp and caliper piston. Bottom piston in the caliper bore with C-clamp.
2. Clean caliper mounting adapter (4) and anti-rattle spring guide (3).
3. Lubricate anti-rattle spring guides (3) with Mopar brake grease.
4. Install anti-rattle spring guides (3).

NOTE: Anti-rattle spring guides (3) are not interchangeable.


5. Install inboard brake pad (1) to the caliper .
6. Install outboard brake pad (2) to the caliper .
7. Tilt the top of the caliper over rotor and under adapter. Then push the bottom of the caliper down onto the adapter (4).



8. Install caliper (1) to the rotor and then install the caliper slide pin bolts,
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/DISC BRAKE CALIPERS - INSTALLATION) .
9. Install wheel and tire assemblies and lower vehicle, (Refer to 22 - TIRES/WHEELS/WHEELS - STANDARD PROCEDURE).
10. Apply brakes several times to seat caliper pistons and brake shoes and obtain firm pedal.
11. Top off master cylinder fluid level.