2007 Liberty KJ Factory Service Manual 8 - ELECTRICAL

HEATED SEAT ELEMENT

DESCRIPTION

The heated seat system includes four seat heating elements. Two are located in each front seat, one for the seat cushion and the other for the seat back. All models use two resistor wire heating elements for each seat that are connected in series with the Heated Seat Module (HSM). The temperature sensor is a Negative Temperature Coefficient (NTC) thermistor. One temperature sensor is used for each seat, and it is located on the seat cushion heating element for all models.

The seat heating elements are permanently attached to the seat cushions. The heated seat elements and the temperature sensor cannot be adjusted or repaired and, if faulty or damaged, the seat cushions must be replaced. Refer to the Body section for the seat cushion service procedures.

OPERATION

The heated seat elements resist the flow of electrical current. When battery current is passed through the elements, the energy lost by the resistance of the elements to the current flow is released in the form of heat. When the temperature of the seat cushion cover rises, the resistance of the sensor decreases. The Heated Seat Module supplies a five-volt current to one side of each sensor, and monitors the voltage drop through the sensor on a return circuit. The Heated Seat Module uses this temperature sensor input to monitor the temperature of the seat, and regulates the current flow to the seat heating elements accordingly.

DIAGNOSIS AND TESTING - HEATED SEAT ELEMENT


SEAT CUSHION ELEMENT

NOTE: When checking heated seat elements for continuity, be certain to move the heating element being checked. Moving the element, such as siting in the seat will eliminate the possibility of an intermittent open in the element which would only be evident if the element was in a certain position. Failure to check the element in various positions could result in an incomplete test.


1. Disconnect and isolate the battery negative cable. Disconnect the green heated seat cushion element wire harness connector from the power seat wire harness. The power seat wire harness connectors for the seat cushion heating elements are secured to a bracket located under the seat cushion frame. Refer to Wiring for connector pin information.
2. Check for continuity between the two heated seat element circuit cavities. There should be continuity. If OK, the elements within the seat assembly test OK, go to
STEP 3. If not OK, replace the faulty seat heating element and cushion assembly.
3. Test the seat wire harness between the heated seat module connector and the heated seat wire harness element connector for a shorted or open circuit. If OK, element is OK, proceed with testing the heated seat sensor and module. If not OK, repair the shorted or open seat wire harness as required.

SEAT BACK ELEMENT


1. Disconnect and isolate the battery negative cable. Disconnect the green heated seat back element wire harness connector from the power seat wire harness. The power seat wire harness connectors for the seat cushion heating elements are secured to a bracket located under the seat cushion frame. Refer to Wiring for connector pin information.
2. Check for continuity between the two heated seat element circuit cavities. There should be continuity. If OK, the elements within the seat assembly test OK, go to
STEP 3. If not OK, replace the faulty seat heating element and cushion assembly.
3. Test the seat wire harness between the heated seat module connector and the heated seat wire harness element connector for a shorted or open circuit. If OK, element is OK, proceed with testing the heated seat sensor and module. If not OK, repair the shorted or open seat wire harness as required.

REMOVAL



NOTE: Do not remove the factory installed heating elements (3) from the seat or seat back cushions. The original element is permanently attached and cannot be removed without permanent damage. The replacement heating element is designed to be applied directly on top of the inoperative factory installed heating element.


1. Disconnect and isolate the negative battery cable.
2. Remove the appropriate seat cushion,
(Refer to 23 - BODY/SEATS/SEAT CUSHION COVER - REMOVAL) or seat back trim cover, (Refer to 23 - BODY/SEATS/SEAT BACK CUSHION / COVER - REMOVAL).
3. Disconnect the inoperative heated seat cushion or seat back element electrical connectors (2).
4. Locate the wires leading from the inoperative heating element and cut them off flush with the edge of the original heating element.

INSTALLATION




1. Peel off the adhesive backing on the back of the replacement heating element (2) and stick directly on top of the factory installed heating element (1).

CAUTION: During the installation of the replacement heating element, be careful not to fold or crease the element assembly. Folds or creases will cause premature failure.




2. Connect the new heating element electrical connectors (3&4).
3. Connect the battery negative cable.
4. Verify heated seat system operation.
5. Install the appropriate seat cushion,
(Refer to 23 - BODY/SEATS/SEAT CUSHION COVER - INSTALLATION) or seat back trim cover, (Refer to 23 - BODY/SEATS/SEAT BACK CUSHION / COVER - INSTALLATION).

NOTE: Make certain the seat wire harness is correctly routed through the seat and seat back. The excess wire between the cushion and back elements should be securely tucked between the rear of the cushion foam and the rear carpet flap of the trim cover.