DUCTS-FLOOR DISTRIBUTION
REMOVAL
WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the battery negative (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to take the proper precautions could result in an accidental airbag deployment and possible personal injury or death.
NOTE: LHD model shown in illustrations. RHD model similar.
PASSENGER SIDE
1. Remove the instrument panel and place it on a workbench (refer to 23 - BODY/INSTRUMENT PANEL/ASSEMBLY-INSTRUMENT PANEL - REMOVAL).
2. Remove the HVAC housing assembly from the instrument panel (refer to 24 - HEATING & AIR CONDITIONING/DISTRIBUTION /HOUSING-HVAC - HOUSING-HVAC ASSEMBLY - REMOVAL).
3. Disconnect the floor duct (1) from the passenger side of the air distribution housing (2) and remove the duct.
DRIVER SIDE
NOTE: Illustration shown with instrument panel removed for clarity.
1. Disconnect and isolate the negative battery cable.
2. Remove the steering column opening cover (refer to 23 - BODY/INSTRUMENT PANEL/COVER-STEERING COLUMN OPENING - REMOVAL).
3. Disconnect the floor duct (1) from the driver side of the air distribution housing (2) and remove the duct.
INSTALLATION
NOTE: LHD model shown in illustrations. RHD model similar.
PASSENGER SIDE
1. Connect the floor duct (1) to the passenger side of the air distribution housing (2). Make sure the duct is fully engaged to the housing.
2. Install the HVAC housing assembly into the instrument panel (refer to 24 - HEATING & AIR CONDITIONING/DISTRIBUTION/HOUSING-HVAC - HOUSING-HVAC ASSEMBLY - INSTALLATION).
3. Install the instrument panel (refer to 23 - BODY/INSTRUMENT PANEL/ASSEMBLY-INSTRUMENT PANEL - INSTALLATION).
DRIVER SIDE
NOTE: Illustration shown with instrument panel removed for clarity.
1. Connect the floor duct (1) to the driver side of the air distribution housing (2). Make sure the duct is fully engaged to the housing.
2. Install the steering column opening cover (refer to 23 - BODY/INSTRUMENT PANEL/COVER-STEERING COLUMN OPENING - INSTALLATION).
3. Reconnect the negative battery cable.