2014 Jeep Wrangler JK Factory Service Manual 28 - DTC-Based Diagnostics

P0304-CYLINDER 4 MISFIRE

Special Tools: Click to display a list of tools used in this procedure

For a complete wiring diagram, refer to the Wiring Information.





Thoery of operation

The misfire detection monitor, software strategy in the Powertrain Control Module (PCM), is designed to detect an engine misfire. The PCM uses the Crankshaft (CKP) and Camshaft (CMP) Sensors to determine when an engine misfire event is occurring and determine individual misfire events by monitoring the crankshaft rotational speed. A misfire is nothing more than a lack of combustion, which can be caused by poor fuel quality or metering, low compression, lack of spark or unmetered air entering the engine. Other possible causes such as uncommanded Exhaust Gas Recirculation (EGR) flow can also cause a misfire. In the case of multiple cylinders misfiring, or the PCM not determining the specific cylinder misfiring, P0300 Multiple Cylinder Misfire will set.


Possible Causes

(F342) ASD OUTPUT CIRCUIT
INJECTOR CONTROL CIRCUIT
COIL CONTROL CIRCUIT
IGNITION WIRE
SPARK PLUG
IGNITION COIL
FUEL PUMP INLET STRAINER PLUGGED
RESTRICTED FUEL SUPPLY LINE
FUEL PUMP MODULE
FUEL PRESSURE LEAK DOWN
FUEL INJECTOR
ENGINE MECHANICAL
POWERTRAIN CONTROL MODULE (PCM)

Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure).


1. ACTIVE DTC


1. Diagnose and repair any other active component or circuit DTCs before continuing with this procedure.
2. Turn the ignition on.
3. With the scan tool, select View DTCs. Copy DTC and Freeze Frame information.
4. Operate the vehicle under conditions similar to which the DTC was set.
5. With the scan tool, view the Misfire Monitor to see which cylinders are effected.


NOTE: It may be necessary to test drive the vehicle within the DTC monitoring conditions in order for this DTC to set or to show misfires on a particular cylinder.


Are there excessive misfires shown or is the DTC pending at this time?

Yes


No


2. VISUAL INSPECTION




NOTE: Anything that affects the speed of the crankshaft can cause a misfire DTC.

NOTE: When a Misfire is detected for a particular cylinder, the PCM will shut down the Injector Control circuit for that cylinder.

NOTE: Misfires detected during a deceleration are indicators of mechanical concerns.
1.

Visually inspect the engine for any of the following conditions:



Were any of the above conditions present?

Yes


No


3. IGNITION SYSTEM OPERATION


WARNING:

When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

1. Turn the ignition off.
2. Remove the Ignition Coils.
3. Connect the Ignition Coil harness connectors.
4. Disconnect the Fuel Injector harness connector of the cylinder being tested.
5. Install a spark tester on the Ignition Coil.
6. While cranking the engine observe the spark coming from the spark tester.


NOTE: A crisp blue spark that is able to jump the gap of the spark tester should be generated at the coil on plug and at the end of the ignition wire.


Is good spark present?

Yes


No


4. SPARK PLUG


1. Turn the ignition off.
2. Remove the Spark Plug(s) in accordance with the Service Information. (Refer to 08 - Electrical/8I - Ignition Control/SPARK PLUG - Removal) .
3. Inspect the Spark Plug(s) for the following conditions:

  • Cracks.
  • Carbon Tracking.
  • Foreign Material.
  • Gap size out of specifications.
  • Loose or broken electrode.


NOTE: Lightly tap the bottom of the spark plug on a solid surface. The electrode in the spark plug should not move.


Were any of the above conditions present?

Yes


No


5. FUEL PRESSURE CHECK


WARNING:

The fuel system is under a constant pressure (even with the engine off). Before testing or servicing any fuel system hose, fitting or line, the fuel system pressure must be released. Failure to follow these instructions can result in possible serious or fatal injury.



NOTE: Before continuing, visually and physically inspect the fuel delivery system for external leaks or damage. Repair/replace as necessary.
1. Install the Decay Tool, Fuel 8978A to the fuel rail.
2. Start the engine and observe the fuel pressure reading.

NOTE: Fuel pressure specification is 400 kPa +/- 14 kPa (58 psi +/- 2 psi).


Choose a conclusion that best matches your fuel pressure reading.

Within Specification


Below Specification


Above Specification


6. FUEL PRESSURE LEAK DOWN


1. Perform the Fuel Pressure Leak Down Test. (Refer to 29 - Non-DTC Diagnostics/Drivability - Gas - Diagnosis and Testing) .


Were any repairs made after performing the leak down test?

Yes


No


7. FUEL INJECTOR OPERATION


CAUTION:

After each Fuel Injector actuation, start the engine to clean the cylinder of fuel. Failure to do so could cause engine damage.

1. Open the Fuel System Isolation Valve.
2. Start the engine and allow the fuel pressure to reach maximum pressure.
3. Turn the ignition off.
4. Ignition on, engine not running.
5. Using the scan tool, actuate the Fuel Injector for the cylinder that indicated the misfire.
6. Monitor the fuel pressure gauge.


Does the fuel pressure gauge indicate a drop in fuel pressure?

Yes


No


8. ENGINE MECHANICAL


1.

Check for any of the following conditions/mechanical problems:



Are there any engine mechanical problems?

Yes


No


9. FUEL INJECTOR CONTROL


1. Turn the ignition off.
2. Disconnect the Fuel Injector harness connector of the misfiring cylinder.
3. Ignition on, engine not running.


NOTE: When a Misfire is detected for a particular cylinder, the PCM will shut down the Injector Control circuit for that cylinder.
4. Install an Injector Noid light.
5. With the scan tool, actuate the Fuel Injector.


Does the Noid light blink/flicker during the actuation?

Yes


No


10. INJECTOR CONTROL CIRCUIT


1. Turn the ignition off.
2. Remove the Injector Noid light.
3. Disconnect the PCM C2 harness connector.
4. Check the Injector Control circuit for an open, short to ground and short to voltage.


Was a problem found with the Injector Control circuit?

Yes


No


11. FUEL SUPPLY LINE RESTRICTED


1. Turn the ignition off.
2. Raise the vehicle on a hoist and disconnect the fuel pressure line at the fuel pump module.
3. Install the Decay Tool, Fuel 8978A between the fuel supply line and the fuel pump module.
4. Ignition on, engine not running.
5. With the scan tool, actuate the ASD Fuel System test and observe the fuel pressure gauge.


NOTE: Fuel pressure specification is 400 kPa +/- 14 kPa (58 psi +/- 2 psi).


Is the fuel pressure within specification?

Yes


No


12. FUEL PUMP INLET STRAINER


1. Turn the ignition off.
2. Remove the Fuel Pump Module and inspect the Fuel Inlet Strainer. (Refer to 14 - Fuel System/Fuel Delivery/MODULE, Fuel Pump - Removal) .


Is the Fuel Inlet Strainer plugged?

Yes


No


13. (F342) ASD RELAY OUTPUT CIRCUIT



1. Turn the ignition off.
2. Disconnect the Coil on Plug harness connector.
3. Ignition on, engine not running.
4. With a scan tool, actuate the ASD Relay.
5. Using a 12-volt test light connected to ground, probe the (F342) ASD Relay Output circuit in the Coil on Plug harness connector.


Does the test light illuminate brightly?

Yes


No


14. IGNITION COIL



WARNING:

When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.

1. Using a 12-volt test light connected to a 12 volt source, probe the (K15) Coil Control No.4 circuit.
2. Crank the engine for 5.0 seconds while observing the test light.


What is the condition of the test light while cranking the engine?

Brightly blinking.


ON constantly.


OFF constantly.


15. (K15) COIL CONTROL NO.4 CIRCUIT SHORTED TO GROUND



1. Turn the ignition off.
2. Disconnect the PCM C2 harness connector.
3. Measure the resistance between ground and the (K15) Coil Control No.4 circuit in the Coil on Plug harness connector.


Is the resistance below 100 Ohms?

Yes


No


16. (K15) COIL CONTROL NO.4 CIRCUIT OPEN


1. Turn the ignition off.
2. Disconnect the PCM C2 harness connector.

CAUTION:

Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.

3. Connect the Adapter, GPEC Diagnostic 10436 .
4. Measure the resistance of the (K15) Coil Control No.4 circuit from the Coil on Plug harness connector to the GPEC Adaptor.


Is the resistance below 5.0 Ohms?

Yes


No


17. POWERTRAIN CONTROL MODULE (PCM)


1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Ignition Coil and the Powertrain Control Module (PCM).
2. Look for any chafed, pierced, pinched, or partially broken wires.
3. Look for broken, bent, pushed out or corroded terminals. Verify that there is good pin to terminal contact in the Ignition Coil and the Powertrain Control Module connectors.
4. Refer to any Technical Service Bulletins that may apply.


Were there any problems found?

Yes


No