Home Suspension Suspension Control System SUSPENSION CONTROL: CONTROL VALVE ASSEMBLY
Last Modified: 11-27-2007 1.6 A
Service Category: Suspension Section: Suspension Control System
Model Year: 2008 Model: LX570 Doc ID: RM0000039ZL001X
Title: SUSPENSION CONTROL: CONTROL VALVE ASSEMBLY: INSTALLATION (2008 LX570)

INSTALLATION

1. INSTALL NO. 1 HEIGHT CONTROL VALVE ASSEMBLY



(a) Install the 3 bolt cushions and 3 bolt holders to the control valve.

(b) Install the control valve with the 3 nuts.

Torque: 5.5 N·m (56 kgf·cm, 49 in·lbf)

2. INSTALL NO. 6 HEIGHT CONTROL TUBE LH

(a) Using a union nut wrench, install the No. 6 height control tube to the control valve and center cylinder.



Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)

HINT:

  • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
  • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

3. INSTALL NO. 6 HEIGHT CONTROL TUBE


(a) Using a union nut wrench, install the No. 6 height control tube to the control valve and center cylinder.

Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)

HINT:

  • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
  • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

4. INSTALL NO. 5 HEIGHT CONTROL TUBE LH


(a) Using a union nut wrench, install the No. 5 height control tube to the control valve and center cylinder.

Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)

HINT:

  • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
  • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

5. INSTALL NO. 5 HEIGHT CONTROL TUBE

(a) Using a union nut wrench, install the No. 5 height control tube to the control valve and center cylinder.



Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

Torque: 14 N·m (143 kgf·cm, 10 ft·lbf)

HINT:

  • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
  • The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.

6. CONNECT REAR NO. 4 HEIGHT CONTROL TUBE



(a) Install a new gasket to the control tube, and connect the control tube with the union bolt.

Torque: 25 N·m (255 kgf·cm, 18 ft·lbf)

(b) Connect the height control valve connector.

7. INSTALL NO. 7 HEIGHT CONTROL TUBE SUSPENSION CONTROL: HEIGHT CONTROL ACCUMULATOR: INSTALLATION (2008 LX570)+

8. INSTALL CLAMP

(a) Install the clamp to the 3 height control tubes.

9. INSTALL CENTER EXHAUST PIPE ASSEMBLY 3UR-FE INTAKE / EXHAUST: EXHAUST PIPE: INSTALLATION (2008 LX570)+

10. INSTALL TAILPIPE ASSEMBLY 3UR-FE INTAKE / EXHAUST: EXHAUST PIPE: INSTALLATION (2008 LX570)+

11. BLEED AIR FROM SUSPENSION FLUID SUSPENSION CONTROL: SUSPENSION CONTROL SYSTEM: BLEEDING (2008 LX570)+

12. CHECK FLUID LEVEL IN RESERVOIR SUSPENSION CONTROL: SUSPENSION CONTROL SYSTEM: ON-VEHICLE INSPECTION (2008 LX570)+

13. INSPECT FOR SUSPENSION FLUID LEAK SUSPENSION CONTROL: SUSPENSION CONTROL SYSTEM: ON-VEHICLE INSPECTION (2008 LX570)+

14. INSTALL HEIGHT CONTROL UNIT INSULATOR



(a) Install the insulator to the height control unit with the 3 bolts.

Torque: 31 N·m (316 kgf·cm, 23 ft·lbf)

15. INSPECT FOR EXHAUST GAS LEAK

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.