Previous Next

Upper Control Arms

REMOVAL AND INSTALLATION

1993-95 929
  1. Raise and safely support the vehicle. Remove the wheel and tire assembly.
  2. Remove the cotter pin and loosen the front lower lateral link ball joint nut. With the nut protecting the ball joint stud, press out the stud with press tool 49 S231 575 or equivalent. Remove the nut.
  3. Remove the mounting bolt, and remove the lower lateral link.
  4. Remove the cotter pin and loosen the upper lateral link ball joint nut. With the nut protecting the ball joint stud, press out the stud with press tool 49 S231 575 or equivalent. Remove the nut.
  5. Paint an alignment mark on the cam plate and crossmember for assembly reference, before removing the upper lateral link bolt. Remove the mounting bolt, and the upper lateral link.
  6. Remove the cotter pin and loosen the rear lower lateral link ball joint nut. With the nut protecting the ball joint stud, press out the stud with press tool 49 0118 850C or equivalent. Remove the nut.
  7. Remove the nuts, and remove the rear lower lateral link.

    To install:

  8. Install the rear lower lateral link and tighten the nuts, in sequence, to 28-38 ft. lbs. (38-52 Nm).
  9. Install the rear lower lateral link inner ball joint, and tighten to 80-87 ft. lbs. (108-118 Nm).
  10. Connect the rear lower lateral link outer ball joint to the knuckle and tighten the nut to 37-47 ft. lbs. (50-64 Nm). Install a new cotter pin.
  11. Install the upper lateral link, and loosely tighten the bolt. Connect the ball joint to the knuckle, and tighten the nut to 58-72 ft. lbs. (79-98 Nm). Install a new cotter pin.
  12. Install the front lower lateral link and loosely install the bolt. Connect the ball joint to the knuckle and tighten the nut to 58-80 ft. lbs. (79-108 Nm). Install a new cotter pin.
  13. Install the wheel and tire assembly and lower the vehicle. With the vehicle at normal ride height, tighten the upper and front lower lateral link bolts. Align the paint marks on the cam plate and crossmember, and tighten the upper lateral link bolt to 86 ft. lbs. (117 Nm). Tighten the lower lateral link bolt to the same specification.
1995-97 Millenia
Fig. 1:Rear suspension components -- 1995-97 Millenia

Lower Lateral Link
  1. Raise and safely support the vehicle.
  2. Remove the tire and wheel assembly.
  3. Remove the cotter pin and nut and disconnect the the lower lateral link ball joint stud from the rear knuckle assembly, using the proper separator tool.
  4. Remove the nut and bolt and remove the lower lateral link from the rear crossmember.
  5. If the lower lateral link ball joint is to be replaced, the lower lateral link must be replaced.

    To install:

  6. Install the lower lateral link to the rear crossmember with the nut and the bolt. Do not tighten the bolt and nut at this time.
  7. Install a new dust boot and reinstall the lower lateral link ball joint to the rear knuckle. Torque the ball joint nut to 86-115 ft. lbs. (116-156 Nm) and install a new cotter pin.
  8. Install the tire and wheel assembly and safely lower the vehicle.
  9. Torque the lower lateral link to crossmember bolt and nut to 58-86 ft. lbs. (79-116 Nm).
  10. Check the rear wheel alignment.
Upper Lateral Link
  1. Raise and safely support the vehicle.
  2. Remove the tire and wheel assembly.
  3. Remove the cotter pin and nut connecting the upper lateral link to the knuckle. Remove the ball joint dust boot.
  4. Remove the adjusting bolt, cam plate, and nut and remove the upper lateral link from the crossmember mount.

    To install:

  5. Install the upper lateral link to the crossmember mount with the adjusting bolt, cam plate, and locknut. Do not tighten at this time.
  6. Reinstall a new dust boot to the upper lateral link and reattach the link to the knuckle with the nut. Torque the nut to 41-59 ft. lbs. (55-80 Nm). Install a new cotter pin.
  7. Reinstall the tire and wheel assembly and safely lower the vehicle.
  8. Check the wheel alignment.
  9. Torque the upper lateral link adjusting bolt and nut to 58-86 ft. lbs. (79-116 Nm).
1993-97 Miata
  1. Raise and safely support the vehicle, and remove the rear wheel(s).
  2. Remove the nuts, washers and eccentric bolts, and the outer through-bolt. Remove the upper control arm. The bushings can be replaced separately.

    To install:

  3. Position the upper control arm, and loosely install the mounting bolts.
  4. Install the rear wheel(s), and lower the vehicle.
  5. Torque the upper arm through-bolts to 34-49 ft. lbs. (47-67 Nm).
1993-95 RX7
Fig. 2: Upper control arm removal and installation -- 1993-95 RX7

  1. Raise and safely support the vehicle and remove the rear wheels.
  2. Disconnect the stabilizer bar link and the lower shock absorber mounting bolt from the control arm.
  3. Remove the nuts, through-bolts and remove the control arm.
  4. Installation is the reverse of removal. Torque the control arm through-bolts to 44-54 ft. lbs. (59-73 Nm). Torque the strut mount bolt to 69-81 ft. lbs. (94-110 Nm).
 
Previous Next