Evaporator Assembly

Removal & Installation

To Remove:

CAUTION
Cap all open refrigerant lines to prevent moisture and dirt from entering. The compressor oil and receiver absorb moisture quickly.

1. Recover the refrigerant from the A/C system.
2. Remove the glove box.
3. Remove the ECM or PCM.
4. Disconnect the refrigerant hoses from the expansion valve. Cap the open refrigerant lines.
5. Remove the expansion valve cover, expansion valve and joint.
6. Remove the joint duct.

NOTE: When removing the evaporator core, cut the sides of the dashboard pad and fold the pad up. The thickness of the pad will interfere with evaporator removal.

7. Remove the evaporator cover and evaporator.

To Install:

1. Add the specified amount of refrigerant oil to the replacement evaporator. Install the evaporator and cover.
2. Glue the dashboard pad into place with a suitable adhesive.
3. Install the joint duct.
4. Install the joint, expansion valve and expansion valve cover. Lubricate the o-rings with refrigerant oil.
5. Connect the refrigerant hoses to the expansion valve. Lubricate the o-rings with refrigerant oil.
6. Install the ECM or PCM.
7. Install the glove box.
8. Evacuate and charge the A/C system.