Intake Manifold

Removal & Installation

To Remove:

1. Disconnect the ground cable from battery
2. Open the fuel filler lid and remove the fuel filler cap
3. Release the fuel pressure

   Coolant Drain

4. Drain the engine coolant
5. Remove or disconnect the following
   • Under cover

     Air Cleaner assembly

   • Air cleaner upper cover
   • Air intake boot
   • Air cleaner element
   • Intercooler (w/turbo)
   • Coolant filler tank
   • Power steering pump
   • Front side V-belt

     Power Steering Switch Connector

   • Power steering switch connector

     Power Steering Pipe Bracket

   • Power steering pipe bracket to intake manifold bolts

     NOTE: Do not disconnect the power steering hose.

     Power Steering Pump on Aprin

   • Power steering pump bracket bolts (place the pump on the right side wheel apron)
   • Power steering tank from the bracket by pulling it upward

     Emission Hose

   • Emission hose (A) and connector (B) from the PCV hose assembly
   • Engine coolant hoses from the throttle body

     Brake Booster Hose

   • Brake booster hose

     Pressure Hose From Intake

   • Pressure hose from the intake duct

     Engine Harness Connectors

   • Engine harness connectors from the bulkhead harness connectors

     Coolant temp, Oil Pressure, Crank Position Sensors

   • Engine coolant temperature sensor connector (A)
   • Oil pressure switch connector (B)
   • Crankshaft position sensor (C)

     Knock Sensor Connector

   • Knock sensor connector

     Camshaft Position Sensor

   • Camshaft position sensor connector

     Ignition Coil Connector

   • Ignition coil connector

     Engine Harness From Bracket

   • Engine harness fixed by clip (A) from the bracket

     Fuel Hoses

   • Fuel delivery hose, return hose and evaporation hose

     CAUTION
     Do not spill fuel. Catch fuel from hoses in a container or cloth.

     Intake Manifold Bolts

   • Intake manifold to cylinder head bolts

     Intake Exploded View

     Intake Exploded View Callouts

   • Intake manifold

To Install:

1. Install the intake manifold onto cylinder heads

   NOTE: Always use new gaskets.

2. Connect or install the following

   Fuel Hoses

   • Fuel delivery hose
   • Return hose
   • Evaporation hose

     Coolant temp, Oil Pressure, Crank Position Sensors

   • Oil pressure switch (B) connector
   • Crankshaft position sensor (C) connector
   • Engine coolant temperature sensor (A) connector

     Knock Sensor Connector

   • Knock sensor connector

     Camshaft Position Sensor

   • Camshaft position sensor connector

     Ignition Coil Connector

   • Ignition coil connector

     Engine Harness From Bracket

   • Engine harness with clip (A) to the bracket

     Engine Harness Connectors

   • Engine harness connector to the bulkhead harness connectors

     Brake Booster Hose

   • Brake booster vacuum hose
   • Engine coolant hoses to the throttle body

     Emission Hose

   • Emission hose (A) and connector (B) to the PCV hose assembly
   • Pressure hose to the intake duct

     Power Steering Pipe Bracket

   • Power steering pump
   • Power steering tank on the bracket
   • Power steering pump switch connector
   • Power steering pump, and tighten the bolts
   • Power steering pipe brackets on the intake manifold RH
   • Front side V-belt
   • Coolant filler tank
   • Intercooler (turbo)
   • Air cleaner element
   • Air cleaner upper cover
   • Air intake duct
   • Fuel pump relay connector
   • Battery ground cable to battery
   • Undercover
3. Fill the engine coolant