Suzuki Vitara (LY) 2016-2017 · Service Manual M16A · Diagnostic Information and Procedures

Inspection of ECM and Its Circuits

Precautions: General safety (00)

Voltage Check
NOTE:
•As each terminal voltage is affected by battery voltage, check that battery voltage is 11 V or more when ignition is “ON”.
•Voltage with asterisk (*) cannot be measured with voltmeter because it is pulse signal. Use oscilloscope for its check.
•Before performing this inspection, read “Precautions for ECM Circuit Inspection” under Precautions for Engine (M16A).
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[A]: ECM connector (View: [a])
“C01” connector
Terminal No. Wire color Circuit Normal voltage Condition
C01-1* WHT Knock sensor signal circuit 1 1 to 2 V Engine: Idle speed
Refer to reference waveform.
Knock sensor signal
C01-2 LT BLU MAP sensor power supply circuit 4.5 to 5.5 V Ignition: “ON”
C01-3* RED CAN (high) communication circuit Refer to reference waveform.
CAN communication signal
C01-4* BLU Generator LIN communication circuit Refer to reference waveform.
Generator LIN communication signal
C01-5 BLK TP sensor shield ground circuit Below 0.3 V Ignition: “ON”
C01-6 BEG MAP sensor ground circuit Below 0.3 V Ignition: “ON”
C01-7* RED HO2S-1 signal circuit Refer to reference waveform.
HO2S-1 signal
C01-8 WHT TP sensor (sub) signal circuit 4.1 to 4.7 V Ignition: “ON”
Accelerator pedal: Released
0.3 to 0.9 V Ignition: “ON”
Accelerator pedal: Fully depressed
C01-9 — — — —
C01-10* RED Fuel injector No.3 drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
C01-11* YEL Fuel injector No.1 drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
C01-12* WHT Fuel injector No.2 drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
C01-13* BLU Knock sensor signal circuit 2 1 to 2 V Engine: Idle speed
Refer to reference waveform.
Knock sensor signal
C01-14 RED TP sensor power supply circuit 4.5 to 5.5 V Ignition: “ON”
C01-15* WHT CAN (low) communication circuit Refer to reference waveform.
CAN communication signal
C01-16 YEL HO2S-2 ground circuit Below 0.3 V Ignition: “ON”
C01-17 BLK TP sensor ground circuit Below 0.3 V Ignition: “ON”
C01-18 GRN HO2S-1 ground circuit Below 0.3 V Ignition: “ON”
C01-19* BRN HO2S-2 signal circuit Refer to reference waveform.
HO2S-2 signal
C01-20 BLU ECT sensor signal circuit 3.4 to 3.5 V Ignition: “ON”
ECT: 0 °C (32 °F)
1.1 to 1.2 V Ignition: “ON”
ECT: 50 °C (122 °F)
0.3 to 0.4 V Ignition: “ON”
ECT: 100 °C (212 °F)
C01-21 — — — —
C01-22* LT GRN Fuel injector No.4 drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
C01-23 — — — —
C01-24 — — — —
C01-25 YEL IAT sensor signal circuit Approx. 2.5 V Ignition: “ON”
IAT: 20 °C (68°F)
Approx. 0.6 V Ignition: “ON”
IAT: 80 °C (176 °F)
C01-26 GRN TP sensor (main) signal circuit 0.4 to 0.6 V Ignition: “ON”
Accelerator pedal: Released
4.1 to 4.7 V Ignition: “ON”
Accelerator pedal: Fully depressed
C01-27 — — — —
C01-28* RED CMP sensor signal circuit approx. 0 V or 4 to 5 V Ignition: “ON”
Refer to reference waveform.
CMP sensor signal and CKP sensor signal
C01-29 — — — —
C01-30 — — — —
C01-31* PNK CKP sensor signal circuit approx. 0 V or 4 to 5 V Ignition: “ON”
Refer to reference waveform.
CMP sensor signal and CKP sensor signal
C01-32* YEL Ignition coil No.1 drive circuit approx. 0 V Ignition: “ON”
Refer to reference waveform.
C01-33* GRN Ignition coil No.2 drive circuit approx. 0 V Ignition: “ON”
Refer to reference waveform.
C01-34* BRN Ignition coil No.3 drive circuit approx. 0 V Ignition: “ON”
Refer to reference waveform.
C01-35* PNK Ignition coil No.4 drive circuit approx. 0 V Ignition: “ON”
Refer to reference waveform.
C01-36 BEG IAT sensor ground circuit Below 0.3 V Ignition: “ON”
C01-37 LT BLU HO2S-1 shield ground circuit Below 0.3 V Ignition: “ON”
C01-38 BEG HO2S-2 shield ground circuit Below 0.3 V Ignition: “ON”
C01-39 BRN MAP sensor signal circuit 4.0 to 4.2 V Ignition: “ON”
1.5 to 1.8 V Engine: Idle speed after warming up
Barometric pressure: 100 kPa, 760 mmHg
Refer to reference waveform.
MAP sensor signal
C01-40* BLK EVAP canister purge valve drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
EVAP canister purge valve signal
C01-41* BLU OCV drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
OCV signal
C01-42 — — — —
C01-43 — — — —
C01-44 — — — —
C01-45 BEG ECT sensor ground circuit Below 0.3 V Ignition: “ON”
C01-46 — — — —
C01-47 — — — —
C01-48* YEL IMT valve actuator drive circuit (open) Below 0.3 V Ignition: “ON”
Refer to reference waveform.
IMT valve actuator signal
C01-49* RED HO2S-2 heater drive circuit 10 to 14 V Ignition: “ON”
Refer to reference waveform.
HO2S-2 heater signal
C01-50 BLK ECM ground circuit 1 Below 0.3 V Ignition: “ON”
C01-51 BLK ECM ground circuit 2 Below 0.3 V Ignition: “ON”
C01-52* YEL HO2S-1 heater drive circuit Refer to reference waveform.
HO2S-1 heater signal
C01-53* LT GRN Throttle actuator drive circuit (close) Refer to reference waveform.
Throttle actuator signal
C01-54* BRN Throttle actuator drive circuit (open) Refer to reference waveform.
Throttle actuator signal
C01-55 — — — —
C01-56* BLU IMT valve actuator drive circuit (close) Below 0.3 V Ignition: “ON”
Refer to reference waveform.
IMT valve actuator signal
“E01” connector
Terminal No. Wire color Circuit Normal voltage Condition
E01-1* RED CAN (high) communication circuit Refer to reference waveform.
CAN communication signal
E01-2* WHT CAN (low) communication circuit Refer to reference waveform.
CAN communication signal
E01-3 — — — —
E01-4 BLK APP sensor (sub) power supply circuit 4.5 to 5.5 V Ignition: “ON”
E01-5 YEL APP sensor (sub) signal circuit 0.2 to 0.5 V Ignition: “ON”
Accelerator pedal: Released
1.8 to 2.2 V Ignition: “ON”
Accelerator pedal: Fully depressed
E01-6 WHT Ignition ON signal circuit approx. 0 V Ignition: “OFF” or “ACC”
10 to 14 V Ignition: “ON”
E01-7 — — — —
E01-8 LT GRN A/C refrigerant pressure sensor ground circuit (A/C model) Below 0.3 V Ignition: “ON”
E01-9 — — — —
E01-10 — — — —
E01-11 — — — —
E01-12 — — — —
E01-13 — — — —
E01-14 GRY A/C refrigerant pressure sensor supply circuit (A/C model) 4.5 to 5.5 V Ignition: “ON”
E01-15 BRN APP sensor (main) power supply circuit 4.5 to 5.5 V Ignition: “ON”
E01-16 GRN CPP No.1 switch signal circuit (M/T model) (if equipped) or transmission range sensor signal circuit (A/T model) approx. 0 V Ignition: “ON”
Clutch pedal: Fully depressed (M/T model)
Select lever: “P” or “N” (A/T model)
10 to 14 V Ignition: “ON”
Clutch pedal: Released (M/T model)
Select lever: Other than “P” or “N” (A/T model)
E01-17 RED A/C refrigerant pressure sensor signal circuit (A/C model) 0.9 to 1.3 V Engine: Running
A/C compressor: Not operating
1.3 to 2.2 V Engine: Running
A/C compressor: Operating
E01-18 LT BLU APP sensor (main) signal circuit 0.6 to 0.9 V Ignition: “ON”
Accelerator pedal: Released
3.7 to 4.4 V Ignition: “ON”
Accelerator pedal: Fully depressed
E01-19 GRY Blower motor signal circuit (non-A/C model and manual A/C model) approx. 0 V Ignition: “ON”
Blower speed switch: 2nd or more
5 to 7 V Ignition: “ON”
Blower speed switch: 1st position
10 to 14 V Ignition: “ON”
Blower speed switch: OFF
E01-20 WHT APP sensor (sub) ground circuit Below 0.3 V Ignition: “ON”
E01-21 BLU APP sensor (main) ground circuit Below 0.3 V Ignition: “ON”
E01-22 — — — —
E01-23 BEG Cruise control command switch ground circuit (if equipped) Below 0.3 V Ignition: “ON”
E01-24 — — — —
E01-25 — — — —
E01-26 — — — —
E01-27 PPL CPP No.2 switch signal circuit (M/T model) 10 to 14 V Ignition: “ON”
Clutch pedal: Released
approx. 0 V Ignition: “ON”
Clutch pedal: Fully depressed
E01-28 YEL Brake light switch signal circuit (normal open) approx. 0 V Ignition: “ON”
Brake pedal: Released
10 to 14 V Ignition: “ON”
Brake pedal: Fully depressed
E01-29 — — — —
E01-30 LT GRN Cruise control command switch signal circuit (if equipped) 3.5 to 4.3 V Ignition: “ON”
2.9 V Ignition: “ON”
Distance switch: ON (Distance switch kept depressed)
2.0 to 2.4 V Ignition: “ON”
“RES / +” switch: ON (RES / + switch kept depressed)
1.2 to 1.6 V Ignition: “ON”
“SET / –” switch: ON (SET / – switch kept depressed)
0.88 V Ignition: “ON”
“LIMIT” switch: ON (LIMIT switch kept depressed)
0.3 to 0.6 V Ignition: “ON”
“CANCEL” switch: ON (CANCEL switch kept depressed)
0 to 0.2 V Ignition: “ON”
“CRUISE” switch: ON (CRUISE switch kept depressed)
E01-31 — — — —
E01-32 — — — —
E01-33 — — — —
E01-34 — — — —
E01-35 — — — —
E01-36 GRN Radiator cooling fan relay No.2 and No.3 drive circuit 10 to 14 V Engine: Idle speed
ECT < 100 °C (212 °F)
A/C switch: OFF
approx. 0 V Engine: Idle speed
ECT > 103 °C (217.4 °F)
A/C switch: OFF
E01-37 — — — —
E01-38 — — — —
E01-39 BLU Brake switch signal circuit (normal close) 10 to 14 V Ignition: “ON”
Brake pedal: Released
approx. 0 V Ignition: “ON”
Brake pedal: Fully depressed
E01-40 — — — —
E01-41 — — — —
E01-42 — — — —
E01-43 — — — —
E01-44 — — — —
E01-45 — — — —
E01-46 LT GRN Radiator cooling fan relay No.1 drive circuit 10 to 14 V Engine: Idle speed
ECT < 97 °C (206.6 °F)
A/C switch: OFF
approx. 0 V Engine: Idle speed
ECT > 100 °C (212 °F)
A/C switch: OFF
E01-47 — — — —
E01-48 GRY A/C compressor relay drive circuit (A/C model) 10 to 15 V A/C compressor: Not operating
approx. 0 V A/C compressor: Operating
E01-49 PNK Main relay drive circuit approx. 0 V Ignition: “ON”
10 to 14 V Ignition: 25 sec. after ignition “OFF”
E01-50 — — — —
E01-51 — — — —
E01-52 LT GRN Starting motor control relay signal circuit approx. 0 V Ignition: “ON”
6 to 12 V Ignition: “START”
E01-53 — — — —
E01-54 GRN Fuel pump relay drive circuit Refer to reference waveform.
Fuel pump relay signal
E01-55 BLU Main power supply circuit 2 10 to 14 V Ignition: “ON”
E01-56 BLU Main power supply circuit 1 10 to 14 V Ignition: “ON”
Reference Waveform
NOTE:
•Display includes the following types of data:
img
[A]: Waveform of channel 1 [C]: VOLT/DIV of each channel
[B]: Ground level of each channel [D]: TIME/DIV
•Waveform varies depending on measurement condition and vehicle spec.
Fuel injector signal
Channel Probe Terminal No.
1 + C01-11 (No.1)
C01-12 (No.2)
C01-10 (No.3)
C01-22 (No.4)
– C01-50
Measurement condition
•Engine: Idle speed after warming up
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1. Fuel injector signal
Fuel injector No.1 signal and ignition coil No.1 signal
Fuel injector No.1 signal (1)
Channel Probe Terminal No.
1 + C01-11
– C01-50
Ignition coil No.1 signal (2)
Channel Probe Terminal No.
2 + C01-32
– C01-50
CMP sensor signal (3)
Channel Probe Terminal No.
3 + C01-28
– C01-50
CKP sensor signal (4)
Channel Probe Terminal No.
4 + C01-31
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
5. Camshaft 360° angle 6. Crankshaft 720° angle
Fuel injector No.2 signal and ignition coil No.2 signal
Fuel injector No.2 signal (1)
Channel Probe Terminal No.
1 + C01-12
– C01-50
Ignition coil No.2 signal (2)
Channel Probe Terminal No.
2 + C01-33
– C01-50
CMP sensor signal (3)
Channel Probe Terminal No.
3 + C01-28
– C01-50
CKP sensor signal (4)
Channel Probe Terminal No.
4 + C01-31
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
5. Camshaft 360° angle 6. Crankshaft 720° angle
Fuel injector No.3 signal and ignition coil No.3 signal
Fuel injector No.3 signal (1)
Channel Probe Terminal No.
1 + C01-10
– C01-50
Ignition coil No.3 signal (2)
Channel Probe Terminal No.
2 + C01-34
– C01-50
CMP sensor signal (3)
Channel Probe Terminal No.
3 + C01-28
– C01-50
CKP sensor signal (4)
Channel Probe Terminal No.
4 + C01-31
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
5. Camshaft 360° angle 6. Crankshaft 720° angle
Fuel injector No.4 signal and ignition coil No.4 signal
Fuel injector No.4 signal (1)
Channel Probe Terminal No.
1 + C01-22
– C01-50
Ignition coil No.4 signal (2)
Channel Probe Terminal No.
2 + C01-35
– C01-50
CMP sensor signal (3)
Channel Probe Terminal No.
3 + C01-28
– C01-50
CKP sensor signal (4)
Channel Probe Terminal No.
4 + C01-31
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
5. Camshaft 360° angle 6. Crankshaft 720° angle
HO2S-2 heater signal
Channel Probe Terminal No.
1 + C01-49
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
1. HO2S-2 heater signal
HO2S-2 signal
Channel Probe Terminal No.
1 + C01-19
– C01-50
Measurement condition
•Engine: Racing after warming up
img
1. Engine: Racing 3. HO2S-2 signal
2. Engine: Idle speed    
Ignition coil signal
Channel Probe Terminal No.
1 + C01-32 (No.1)
C01-33 (No.2)
C01-34 (No.3)
C01-35 (No.4)
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
1. Ignition coil signal
HO2S-1 heater signal
Channel Probe Terminal No.
1 + C01-52
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
1. HO2S-1 heater signal
HO2S-1 signal
Channel Probe Terminal No.
1 + C01-7
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
1. HO2S-1 signal
EVAP canister purge valve signal
Channel Probe Terminal No.
1 + C01-40
– C01-50
Measurement condition
•EVAP canister purge valve: 10% open
(using “Active Test” on SUZUKI scan tool)
img
1. EVAP canister purge valve signal
Throttle actuator signal
Throttle actuator signal (Open) (1)
Channel Probe Terminal No.
1 + C01-54
– C01-50
Throttle actuator signal (Close) (2)
Channel Probe Terminal No.
2 + C01-53
– C01-50
Measurement condition
•Ignition: For 10 sec. after ignition “ON”
•Accelerator pedal: Idle position
img
Measurement condition
•Ignition: More than 10 sec. after ignition “ON”
•Accelerator pedal: Idle position
img
Measurement condition
•Ignition: “ON”
•Accelerator pedal: Fully depressed position
img
CMP sensor signal and CKP sensor signal
CMP sensor signal (1)
Channel Probe Terminal No.
1 + C01-28
– C01-50
CKP sensor signal (2)
Channel Probe Terminal No.
3 + C01-31
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
Knock sensor signal
Channel Probe Terminal No.
1 + C01-1
C01-13
– C01-50
Measurement condition
•Engine: Running at 4,000 rpm after warming up
img
1. Knock sensor signal
MAP sensor signal
MAP sensor signal (1)
Channel Probe Terminal No.
1 + C01-39
– C01-50
TP sensor (Main) signal circuit (2)
Channel Probe Terminal No.
2 + C01-26
– C01-50
Measurement condition
•Engine: Racing after warming up
img
3. Engine: Idle speed 4. Engine: Racing
OCV signal
Channel Probe Terminal No.
1 + C01-41
– C01-50
Measurement condition
•Engine: Racing after warming up
•Accelerator pedal: Fully depressed position
img
Fuel pump relay signal
Channel Probe Terminal No.
1 + E01-54
– C01-50
Measurement condition
•Ignition: “OFF” → “ON” → “START”
img
1. Fuel pump relay signal 3. Ignition: “ON”
2. Ignition: “OFF” 4. Ignition: “START”
CAN communication signal
CAN (High) communication signal (1)
Channel Probe Terminal No.
1 + C01-3
E01-1
– C01-50
CAN (Low) communication signal (2)
Channel Probe Terminal No.
2 + C01-15
E01-2
– C01-50
Measurement condition
•Engine: Stop
•Ignition: “ON”
img
IMT valve actuator signal
IMT valve actuator signal (Close) (1)
Channel Probe Terminal No.
1 + C01-56
– C01-50
IMT valve actuator signal (Open) (2)
Channel Probe Terminal No.
2 + C01-48
– C01-50
Measurement condition
•IMT valve: OPEN → CLOSE (using “Active Test” on SUZUKI scan tool)
img
•IMT valve: CLOSE → OPEN (using “Active Test” on SUZUKI scan tool)
img
Generator LIN communication signal
Channel Probe Terminal No.
1 + C01-4
– C01-50
Measurement condition
•Engine: Idle speed after warming up
img
1. Generator LIN communication signal