Suzuki Vitara (LY) 2016-2017 · Service Manual 5 M/T · Diagnostic Information and Procedures

Hard shifting

Precautions: General safety (00)

Condition Possible Cause Action
Hard shifting
Inadequate lubricant
Add manual transaxle oil.
Improper clutch pedal free travel
Replace clutch pedal arm or clutch master cylinder.
•Clutch pedal arm: icon 
•Clutch master cylinder: icon 
Distorted or broken clutch disc
Replace clutch disc. icon 
Damaged clutch pressure plate
Replace clutch cover. icon 
Worn synchronizer ring
Replace synchronizer ring.
•Low speed synchronizer ring and 2nd gear synchronizer ring: icon 
•High speed synchronizer ring: icon 
•5th speed synchronizer ring: icon 
Worn chamfered tooth on sleeve and gear
Replace synchronizer sleeve & hub and gear.
•Countershaft 1st gear and 2nd gear: icon 
•Input shaft 3rd gear and 4th gear: icon 
•Input shaft 5th gear: icon 
•Low speed synchronizer sleeve & hub: icon 
•High speed synchronizer sleeve & hub: icon 
•5th speed synchronizer sleeve & hub: icon 
Worn gear shift control shaft joint bushing
Replace gear shift control shaft joint bushing. icon 
Distorted shift shaft
Replace shift fork or shift shaft.
•Low speed gear shift shaft: icon 
•High speed gear shift shaft: icon 
•5th & reverse gear shift shaft: icon 
Broken gear shift / select control cables
Replace gear shift and select cable. icon