Suzuki Vitara (LY) 2016-2017 · Service Manual K14C-6M/T Model · Repair Instructions

Transaxle Right Case Disassembly and Reassembly

Precautions: General safety (00)

Disassembly
1)Remove differential side oil seal from transaxle right case, if necessary. icon 
2)Remove differential side bearing outer race (1) using brass bar (2), if necessary.
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3)Remove input shaft oil seal using special tool, if necessary.
Special Tool
(A): 09913–75830
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4)Break oil channel (1) with flat-bladed screwdriver or the like and remove it.
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5)Remove countershaft right bearing outer race using special tools, if necessary.
Special Tool
(A): 09942–15511
(B): 09944–96013
(C): 09921–26010
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Reassembly
1)Install new input shaft oil seal (1) facing its spring side upward, if removed. Use special tool and hammer for installation and apply grease to oil seal lip.
“A”: Grease 99000–25011 (SUZUKI Super Grease A)
Special Tool
(A): 09913–75830
Distance from case surface to input shaft oil seal
“a”: 1.0 – 2.0 mm (0.04 – 0.07 in.)
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2)Install countershaft right bearing outer race and new countershaft oil channel using special tool, if removed.
Special Tool
(A): 09913–85210
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3)Install differential side bearing outer race using special tools and hammer, if removed.
Special Tool
(A): 09924–74510
(B): 09925–14520
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4)Install new differential side oil seal to right case, if removed. icon