Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA-6M/T Model · Repair Instructions

Manual Transaxle Assembly Components

Precautions: General safety (00)

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1. Transaxle right case 13. Transaxle case bolts 25. Neutral position switch (if equipped)
icon2. Transaxle left case
: Apply sealant 99000-31260 to mating surface of left case and right case.
14. Circlip 26. Neutral position switch bracket (if equipped)
icon3. Gear shift & select shaft assembly
: Apply sealant 99000-31260 to mating surface of guide case and left case.
15. Input shaft oil channel 27. Reverse gear washer
4. Outer race 16. Bearing stopper bolt icon: 21 N·m (2.1 kgf-m, 15.5 lbf-ft)
icon5. Oil seal
: Apply grease 99000-25011 to oil seal lip.
17. Bearing stopper plate icon: 19 N·m (1.9 kgf-m, 14.0 lbf-ft)
6. Back up light switch 18. Countershaft right side bearing icon: 55 N·m (5.5 kgf-m, 40.0 lbf-ft)
7. O-ring 19. Countershaft oil channel icon: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
8. Differential assembly 20. Reverse gear shift lever icon: 25 N·m (2.5 kgf-m, 18.0 lbf-ft)
icon9. Oil level / filler plug
: Apply sealant 99000-31260 to all around thread part of plug.
21. Reverse gear shift lever bolt icon: 23 N·m (2.3 kgf, 17.0 lbf-ft)
icon10. Oil drain plug
: Apply sealant 99000-31260 to all around thread part of plug.
22. Shift lever cap icon:
 
Apply transaxle oil.
11. Oil gutter 23. Breather baffle plate icon: Do not reuse.
12. Shim 24. Magnet