2007 Compass Patriot MK Factory Service Manual 11 - EXHAUST SYSTEM

REMOVAL

CHARGE AIR COOLER HOSES-REMOVAL


HOSE - CHARGE AIR COOLER TO THROTTLE BODY




1. Remove air cleaner housing (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL).
2. Disconnect negative battery cable.
3. Disconnect positive battery cable.
4. Remove battery and battery tray (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL).
5. Remove battery tray support bracket.
6. Loosen hose clamp at charge air cooler (2).
7. Dislodge hose from charge air cooler.


8. Disconnect Inlet Air Temperature (IAT) sensor (2) connector.
9. Disconnect Throttle Inlet Pressure (TIP) hose from charge air cooler hose (1).
10. Loosen hose clamp at throttle body.
11. Remove charge air cooler hose.

HOSE - TURBOCHARGER TO CHARGE AIR COOLER




1. Raise vehicle on hoist.
2. Loosen hose clamp at charge air cooler (1).
3. Dislodge hose from charge air cooler.
4. Loosen hose clamp at turbocharger.
5. Dislodge hose from turbocharger.
6. Remove nuts (3) securing charge air cooler hose to structural collar.
7. Remove charge air cooler hose.

CHARGE AIR COOLER




1. Drain cooling system (Refer to 7 - COOLING/ENGINE - STANDARD PROCEDURE).
2. Remove air cleaner housing (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - REMOVAL).
3. Disconnect negative battery cable.
4. Disconnect positive battery cable.
5. Remove battery and battery tray (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - REMOVAL).
6. Remove grille (Refer to 23 - BODY/EXTERIOR/GRILLE - REMOVAL).
7. Remove upper radiator closure panel (1) and center brace (2) (Refer to 23 - BODY/EXTERIOR/RADIATOR CLOSURE PANEL - REMOVAL).


8. Remove front bumper fascia (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT FASCIA - REMOVAL).
9. Remove front bumper (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT BUMPER REINFORCEMENT - REMOVAL).
10. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses.
11. Remove radiator fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
12. Remove charge air cooler fasteners (2).
13. Remove radiator (Refer to 7 - COOLING/ENGINE/RADIATOR - REMOVAL).
14. Remove charge air cooler.