2007 Compass Patriot MK Factory Service Manual 19 - STEERING

DIAGNOSIS AND TESTING

HYDRAULIC FLOW AND PRESSURE TEST

WARNING: To prevent personal injury, safety goggles should be worn at all times while performing any test procedures on the power steering system.

The following procedure is to be used to test the operation of the power steering system on this vehicle. This test will provide the flow rate (Gallons Per Minute (GPM)) of the power steering pump along with the maximum relief pressure. Perform this test any time a power steering system problem is present. This test will help determine if the power steering pump or power steering gear is not functioning properly. The test is performed using tools in the Power Steering Analyzer Kit 6815 with appropriate hoses and adapters. (Refer to 19 - STEERING - SPECIAL TOOLS)




1. Check the power steering belt to ensure it is in good condition and adjusted properly.
2. Assemble the following hoses and adapters on the Flow Meter And Gauge 6800 (1):
a. Gauge end (inlet) – Hose 6905 (6) (in 6893 kit), Hose 6713 (4) (in 6815 kit), Adapter Tube 6844 (5) (in 6893 kit)
b. Valve end (outlet) – Hose 6959 (1), Adapter Fitting 6826 (2)


3. Unthread the tube nut (3) and disconnect the power steering pressure hose (1) at the power steering pump pressure fitting (5).


4. Connect the vehicle's power steering pressure hose (2) to Adapter Fitting 6826 (5) (on Hose 6959 (1) leading to Analyzer outlet). Tighten the tube nut to specifications. (Refer to 19 - STEERING - SPECIFICATIONS)
5. Connect Adapter Fitting 6844 (6) (on Hose 6713 (3) leading to Analyzer inlet), to the open power steering pump pressure fitting (6). Tighten the tube nut to pressure hose specifications. (Refer to 19 - STEERING - SPECIFICATIONS)
6. Route the hoses away from the exhaust system as well as possible.

TEST PROCEDURE


1. Completely open the valve on the Power Steering Analyzer flow meter.
2. Start the engine and let idle long enough to circulate power steering fluid through the analyzer and hoses, until the air is out of the fluid. Shut the off engine.
3. Check the power steering fluid level and add fluid as necessary. Start the engine again and let idle.
4. The analyzer gauge should read below 862 kPa (125 psi). If above, inspect the hoses for restrictions and repair as necessary. The initial pressure should be in the range of 345-552 kPa (50-80 psi). The flow meter should read between 1.5 and 1.7 GPM.

CAUTION: The following test procedure step involves testing maximum pump pressure output and flow control valve operation. Do not leave valve closed for more than five seconds as the pump could be damaged.

NOTE: Power steering pump maximum relief pressure is 9,600 to 10,100 kPa (1392 to 1465 psi.).


5. Close the flow meter valve fully three times and record highest pressure indicated each time. All three readings must be above specifications and within 345 kPa (50 psi) of each other.
  • If the power steering pump pressures are above specifications, but not within 345 kPa (50 psi) of each other, replace the power steering pump.
  • If the pressures are within 345 kPa (50 psi) of each other, but below specifications, replace the power steering pump.

If the power steering pump requires replacement, (Refer to 19 - STEERING/PUMP - REMOVAL).

CAUTION: During the next step, do not force the pump to operate against the stops for more than 5 seconds at a time as pump damage may result.


6. Completely open the valve on the Power Steering Analyzer flow meter. Turn the steering wheel to the extreme left until the stop in the steering gear is met, then turn the steering wheel to the right until the right stop is met. Record the highest indicated pressure at each position. Compare the recorded readings to the specifications. If the highest output pressure reading against one stop is not within 345 kPa (50 psi) of the highest reading at the other stop, the steering gear is leaking internally and must be replaced.

If the power steering gear requires replacement, (Refer to 19 - STEERING/GEAR - REMOVAL).

STEERING DIAGNOSIS CHARTS

NOTE: There are three diagnosis charts following that cover NOISE, VIBRATION AND HARSHNESS (NVH) ISSUES, PERFORMANCE ISSUES, and FLUID ISSUES.


NOISE, VIBRATION AND HARSHNESS (NVH) ISSUES


CONDITION

  		 POSSIBLE CAUSES
  		 EVALUATION/CORRECTION
  
OBJECTIONABLE HISS OR WHISTLE WHILE TURNING STEERING WHEEL WHEN STATIONARY OR MOVING SLOWLY*
  		 1. Damaged or mispositioned steering column shaft/coupling dash boot seal.
  		 1. Check to ensure boot is properly installed and seals against sheet metal. Reposition or replace steering column shaft/coupling dash boot seal as necessary.
  
  2. Mis-routed power steering hose.
  		 2. Check routing of power steering hoses. Ensure hoses do not come in unwanted contact with other components and objects.
  
  3. Restriction in pressure or return hose.
  		 3. Using an electronic listening tool, determine if noise is coming from either pressure or return hose. Replace hose that noise is present within.
  
  4. Noisy valve in power steering gear.
  		 4. For evaluation and correction, (Refer to 19 - STEERING/GEAR - DIAGNOSIS AND TESTING).
  
RATTLE OR EXCESSIVE CLUNK**
  		 1. Power steering gear loose on engine cradle/crossmember.
  		 1. Check fastener torque and tighten to specifications. Replace as necessary. Check steering wheel center following repair.
  
  2. Loose strut assembly mounting fasteners at tower or knuckle.
  		 2. Check fastener torque and tighten to specifications.
  
  3. Excessive play in outer tie rod.
  		 3. For evaluation and correction, (Refer to 19 - STEERING/GEAR/TIE ROD - DIAGNOSIS AND TESTING).
 
  4. Engine cradle/crossmember mounting fasteners loose at frame or bushings worn.
  		 4. Check fastener torque and tighten to specifications. Inspect bushings and repair as necessary.
  
  5. Wheel Mounting (Lug) nuts loose.
  		 5. Inspect wheel mounting (Lug) nuts and studs and repair as necessary. Tighten nuts to specifications.
  
  6. Power steering hose touching the body or frame of vehicle.
  		 6. For evaluation and correction, (Refer to 19 - STEERING/PUMP - DIAGNOSIS AND TESTING).
  
  7. Stabilizer bar link joints worn (occurs with steering input only when moving, not stationary).
  		 7. At park, jounce only one side of vehicle front to exercise stabilizer bar. Replace stabilizer bar link.
  
  8. Loose lower control arm mounting bolts at engine cradle, frame or crossmember (occurs with steering input only when moving, not stationary).
  		 8. Check control arm mounting bolts and tighten to specified torque.
  
  9. Loose intermediate shaft or column.
  		 9. Rotate intermediate (steering) shaft in relationship to gear, checking for free-play. Check column fasteners and tighten to specifications as necessary.
  
  10. Lower control arm pivot bushing worn (occurs with steering input only when moving, not stationary).
  		 10. Inspect bushings for wear and replace lower control arm as necessary.
  
  11. Internal power steering gear noise.
  		 11. Drive vehicle on rough road, then steer rapidly back and forth when stopped. Replace power steering gear as necessary.
  
  12. Loose inner tie rod.
  		 12. For evaluation and correction, (Refer to 19 - STEERING/GEAR/TIE ROD - DIAGNOSIS AND TESTING).
 
  13. Damaged engine cradle/crossmember.
  		 13. Inspect the cradle/crossmember for cracks or other damage. Replace as necessary.
  
POPPING NOISE
  		 1. Loose steering gear mounting fasteners.
  		 1. Check fasteners for proper torque and retighten as necessary.
  
  2. Loose outer tie rod mounting nut or jam nut.
  		 2. Check fastener torque. Replace nuts as necessary and tighten to specifications.
  
  3. Loose intermediate (steering) shaft coupling at gear input shaft.
  		 3. Make sure coupling is fully seated on gear input shaft. Retighten or re-seat as necessary.
  
  4. Worn tie rod (outer or inner).
  		 4. For evaluation and correction, (Refer to 19 - STEERING/GEAR/TIE ROD - DIAGNOSIS AND TESTING).
  
  5. Worn axle half-shaft.
  		 5. For evaluation and correction, (Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF SHAFT - DIAGNOSIS AND TESTING).
  
CHIRP OR SQUEAL (POWER STEERING PUMP)
  		 1. Loose power steering pump drive belt.
  		 1. Inspect belt. Replace belt if worn or glazed. Tighten/adjust power steering pump drive belt if equipped with a manual tensioner.
  
  2. Pulley alignment incorrect.
  		 2. Realign accessory drives.
  
  3. Malfuctioning belt auto-tensioner
  		 3. Verify belt tension. Replace belt auto-tensioner.
  
  4. Power steering pump noisy (worn bearing/bushing noise).
  		 4. Using an electronic listening tool, determine if noise is coming from pump. Replace power steering pump as required.
  
  5. Generator or water pump noisy.
  		 5. Using an electronic listening tool, determine if noise is coming from Generator or water pump. Replace faulty component.
  
WHINE, GROWL, MOAN OR GROAN (POWER STEERING PUMP)***
  		 1. Low power steering fluid level.
  		 1. Fill power steering fluid reservoir to proper level and check for leaks (make sure all air is bled from the system fluid).
  
  2. Air in power steering fluid.
  		 2. Inspect for excessive air bubbles in fluid (fluid will appear foamy and lighter in color). Inspect hoses for leaks and replace as necessary. Bleed air from fluid. (Refer to 19 - STEERING - STANDARD PROCEDURE)
  
  3. Power steering hose touching body or frame of vehicle.
  		 3. For evaluation and correction, (Refer to 19 - STEERING/PUMP - DIAGNOSIS AND TESTING).
  
  4. Wear of power steering pump internal components.
  		 4. For evaluation and correction, (Refer to 19 - STEERING/PUMP - DIAGNOSIS AND TESTING).
  
COLD START WHINE OR MOAN (POWER STEERING PUMP)***
  		 1. Low power steering fluid level.
  		 1. Fill power steering fluid reservoir to proper level and check for leaks (make sure all air is bled from the system fluid).
  
  2. Extremely low ambient temperature (near 0 F° (-18 C°) or below)
  		 2. Some noise is expected as pump attempts to pull cold, thick fluid. Noise should go away as vehicle warms up. Acceptable levels of excessive noise are one second at 0 F° (-18 C°) and 15 seconds at -20 F° (-29 C°). If noise is excessive, look for poor sealing on the return hose or a possible fluid leak.
  
SQUEAKING OR RUBBING SOUND
  		 1. Steering column shroud or shaft rubbing.
  		 1. While turning the steering wheel, listen down column to locate. Check interference between moving components. Move or realign shrouds or shaft as necessary. Replace components if this does not correct problem.
  
  2. Clockspring inside steering column noisy.
  		 2. Remove clockspring and reinstall steering wheel for testing. If noise is gone, replace clockspring.
  
  3. Boot/dash seal lubrication inadequate.
  		 3. Remove boot seal and recheck for noise. Lubricate seal as necessary.
  
  4. Steering gear outer tie rod noisy.
  		 4. While a helper turns the steering wheel, use an electronic listening tool to determine if noise is coming from either outer tie rod. Replace outer tie rods as necessary.
  
  5. Steering gear internally noisy.
  		 5. Remove dash seal boot, then exercise the steering wheel. If noise is still present at gear, replace steering gear.
  
SCRUBBING OR KNOCKING SOUND.
  		 1. Incorrect tire or wheel size.
  		 1. Replace incorrect size tire or wheel with original equipment size.
  
  2. Worn motor or transmission mount.
  		 2. Drive vehicle, moving accelerator pedal rapidly up and down attempting to locate noise. Try in both forward and reverse. Replace mounts as necessary.
  
  3. Tires contacting wheel well.
  		 3. Make sure wheel house is properly positioned. If not, reposition as necessary. If steering wheel is properly centered, check steering gear travel left to right by rotating the steering wheel to each stop. Steering wheel should rotate the same amount in both directions from center. If not, replace steering gear.
  
  4. Interference between moving steering components and other components.
  		 4. Check for bent or misaligned components. Correct or replace as necessary.
  
  5. Accessory drive pulley rubbing against another component.
  		 5. Check pulleys for wear. Check for worn engine or transmission mount. Reposition components or replace mounts as necessary.
  

NOTE: * There is some noise in all power steering systems. One of the most common is a hissing sound evident when turning the steering wheel when at a standstill or when parking and the steering wheel is at the end of its travel. Hiss is a very high frequency noise similar to that experienced while slowly closing a water tap. The noise is present in every valve and results when high velocity fluid passes valve orifice edges. There is no relationship between this noise and the performance of the steering system.

NOTE: ** A light clunk may be felt or heard during steering wheel reversal while vehicle is stationary. This results from internal steering gear rack movement at the bushings and in no way affects the performance of the steering system. This movement may be felt in the steering components during steering wheel reversal.

NOTE: *** Power steering pump growl/moan/groan results from the development of high pressure fluid flow. Normally this noise level should not be high enough to be objectionable.


PERFORMANCE ISSUES


CONDITION
  		 POSSIBLE CAUSES
  		 EVALUATION/CORRECTION
  
STEERING WHEEL OR COLUMN HAS FREE-PLAY/LASH/LOOSENESS (CLUNKING OR RATTLING)
  		 1. Loose coupling pinch bolt at gear input shaft.
  		 1. Check pinch bolt torque. Replace pinch bolt if equipped with thread locker patch and tighten to specifications.
  
  2. Power steering gear loose on cradle/crossmember.
  		 2. Inspect gear mounting bolts. Replace if necessary and tighten to specifications.
  
  3. Excessive free-play or noise from steering column bearings.
  		 3. Replace steering column.
  
  4. Excessive intermediate (steering) shaft coupling U-joint free-play.
  		 4. Rotate steering wheel back-and-forth while watching coupling. Observe for free-play. Replace steering column as necessary.
  
  5. Loose or worn outer tie rod.
  		 5. For evaluation and correction, (Refer to 19 - STEERING/GEAR/TIE ROD - DIAGNOSIS AND TESTING).
  
  6. Lack of lubrication in lower ball joint or ball joint is damaged.
  		 6. For evaluation, (Refer to 2 - SUSPENSION/FRONT/LOWER BALL JOINT - DIAGNOSIS AND TESTING). Lubricate ball joint if equipped with a zerk fitting and check for function . If not equipped with a zerk fitting, test and replace ball joint/lower control arm as necessary.
  
  7. Excessive lash inside steering gear.
  		 7. Disconnect intermediate shaft and turn steering gear input shaft. Observe for any movement without a corresponding tire movement. Replace steering gear as necessary.
  
STEERING WHEEL HAS FORE AND AFT LOOSENESS.
  		 1. Steering wheel retaining bolt loose.
  		 1. Check steering wheel retaining bolt torque and tighten to specifications as necessary.
  
  2. Loose steering column to instrument panel fasteners.
  		 2. Check steering column to instrument panel fastener torque and tighten to specifications as necessary.
  
  3. Steering column lower bearing spring retainer slipped on steering column shaft.
  		 3. Pull steering wheel fore-and-aft while observing movement. Replace steering column as necessary.
  
STEERING WHEEL, DASH OR VEHICLE VIBRATES DURING STEERING MANEUVERS (ESPECIALLY AT LOW SPEED OR STANDSTILL).
  		 1. Air in power steering fluid.
 		 1. Inspect for excessive air bubbles in fluid (fluid will appear foamy and lighter in color). Inspect hoses for leaks and replace as necessary. Bleed air from fluid. (Refer to 19 - STEERING - STANDARD PROCEDURE)
  
  2. Tire(s) not properly inflated.
  		 2. Check and inflate tires to the specified pressure.
  
  3. Excessive engine vibration.
  		 3. Ensure that the engine is tuned properly.
  
  4. Loose tie rod end jam nut.
  		 4. Check torque and tighten the inner to outer tie rod jam nut to specifications.
  
  5. Overcharged air conditioning (A/C) system.
  		 5. Turn A/C off and verify issue goes away. Repair A/C as necessary.
  
  6. Grounded, damaged or loose engine mount.
  		 6. Visually inspect for damaged or misaligned mounts. Check fastener torque. Replace, realign or retighten as necessary.
  
  7. Loose or worn outer tie rod.
  		 7. For evaluation and correction, (Refer to 19 - STEERING/GEAR/TIE ROD - DIAGNOSIS AND TESTING).
  
  8. Steering gear noisy.
  		 8. During a parking event at 0 mph, verify there is vibration only with steering. Steer in both directions and verify that the noise follows the steering input. Check TSB’s for any known tuning issue. Replace steering gear as necessary.
  
STEERING CATCHES, SURGES OR STICKS IN CERTAIN POSITIONS OR IS DIFFICULT TO TURN.
  		 1. Low power steering fluid level.
  		 1. Check fluid level and fill to proper level as necessary. Check for leaks. Make sure all air is bled from system.
  
  2. Tire(s) not properly inflated.
  		 2. Check and inflate tires to the specified pressure.
  
  3. Loose or slipping power steering/accessory drive belt.
  		 3. Verify belt tension. Replace belt auto-tensioner and belt as necessary.
  
  4. Lack of lubrication in lower ball joint or ball joint is damaged.
  		 4. For evaluation, (Refer to 2 - SUSPENSION/FRONT/LOWER BALL JOINT - DIAGNOSIS AND TESTING). Lubricate ball joint if equipped with a zerk fitting and check for function . If not equipped with a zerk fitting, test and replace ball joint/lower control arm as necessary.
  
  5. Lack of lubrication in steering gear outer tie rod end(s).
  		 5. For evaluation and correction, (Refer to 19 - STEERING/GEAR/TIE ROD - DIAGNOSIS AND TESTING).
  
  6. Faulty power steering pump.
  		 6. Perform Power Steering Flow and Pressure Test (Refer to 19 - STEERING - DIAGNOSIS AND TESTING). Look for low or erratic flow or pressure. Replace power steering pump as necessary.
  
  7. Excessive friction in intermediate shaft/coupler joint.
  		 7. Disconnect intermediate shaft/coupler at steering gear and check joint for smooth operation in all directions. Replace steering column.
  
  8. Excessive friction in steering column.
  		 8. Disconnect intermediate shaft/coupler at steering gear. Turn steering wheel two revolutions in either direction from on center and check for smooth operation. DO NOT turn past two revolutions. Damage to the clockspring may occur. Replace steering column as necessary.
  
  9. Worn or binding seat and bearing in front strut assembly.
  		 9. Disconnect outer tie rod ends from knuckles, then turn tire and wheel assembly checking for smooth operation. Replace front strut assembly seat and bearing.
  
  10. Faulty steering gear.
  		 10. With vehicle on hoist, tires unsupported and engine off, steer gear throughout travel and check for smooth operation. Replace steering gear (only after all previous components have been checked).
  
STEERING WHEEL DOES NOT RETURN TO CENTER POSITION.
  		 1. Tire(s) not properly inflated.
  		 1. Check and inflate tires to the specified pressure.
  
  2. Improper front wheel alignment.
  		 2. Check and adjust wheel alignment as necessary.
  
  3. Lack of lubrication in lower ball joint or ball joint is damaged.
  		 3. For evaluation, (Refer to 2 - SUSPENSION/FRONT/LOWER BALL JOINT - DIAGNOSIS AND TESTING). Lubricate ball joint if equipped with a zerk fitting and check for function . If not equipped with a zerk fitting, test and replace ball joint/lower control arm as necessary.
  
  4. Excessive friction in intermediate shaft/coupler joint.
  		 4. Disconnect intermediate shaft/coupler at steering gear and check joint for smooth operation in all directions. Replace steering column.
  
  5. Excessive friction in steering column.
  		 5. Disconnect intermediate shaft/coupler at steering gear. Turn steering wheel two revolutions in either direction from on center and check for smooth operation. DO NOT turn past two revolutions. Damage to the clockspring may occur. Replace steering column as necessary.
  
  6. Worn or binding seat and bearing in front strut assembly.
  		 6. Disconnect steering gear outer tie rod ends at knuckles, then turn tire and wheel assembly in and out checking for smooth operation. Replace seat and bearing as necessary.
  
  7. Excessive friction in power steering gear.
  		 7. With vehicle on hoist, tires unsupported and engine off, steer gear throughout travel and check for smooth operation. Replace steering gear (only after all previous components have been checked).
  
EXCESSIVE STEERING WHEEL KICKBACK FROM ROAD INPUTS
  		 1. Air in power steering fluid.
 		 1. Inspect for excessive air bubbles in fluid (fluid will appear foamy and lighter in color). Inspect hoses for leaks and replace as necessary. Bleed air from fluid. (Refer to 19 - STEERING - STANDARD PROCEDURE)
  
  2. Power steering gear loose on cradle/crossmember.
  		 2. Inspect gear mounting bolts. Replace if necessary and tighten to specifications.
  
  3. Steering column, coupling or intermediate shaft worn or loose.
  		 3. Rotate steering wheel back-and-forth while inspecting intermediate shaft going into steering gear. Look for excessive free-play. Retighten if loose bolt is found. Replace steering column, coupling or intermediate shaft if necessary.
  
  4. Power steering pump flow is too low.
  		 4. Perform Power Steering Flow and Pressure Test (Refer to 19 - STEERING - DIAGNOSIS AND TESTING). Look for low or erratic flow or pressure. Replace power steering pump as necessary.
  


FLUID ISSUES


CONDITION
  		 POSSIBLE CAUSES
  		 EVALUATION/CORRECTION
  
LOW FLUID LEVEL WITH VISIBLE LEAK.
  		 1. Loose power steering hose fittings or connections.
  		 1. Check torque on all tube nuts (at gear and pump). Inspect clamps at all rubber hose connections for correct position, damage and tension. Tighten tube nuts as required. Reposition or replace clamps at hose connections. Clean joints and reinspect for leaks.
  
  2. Damaged or missing O-ring at power steering hose tube nuts.
  		 2. Remove tube nut and inspect O-ring. If damaged or missing, replace O-ring. Clean joints and reinspect for leaks.
  
  3. Power steering line or hose failure.
  		 3. Clean fluid from around suspect areas. Run vehicle and inspect for leaks. Look inside reservoir to see if air is being ingested. Replace hoses as necessary.
  
  4. Power steering component leaking (reservoir, pump, gear).
  		 4. Clean fluid from around suspect areas. Run vehicle and inspect for leaks. Look inside reservoir to see if air is being ingested. Replace power steering component as necessary.
  
AERATED FLUID*
  		 1. Low power steering fluid level.
  		 1. Check fluid level and fill to proper level as necessary. Check for leaks. Make sure all air is bled from system.
  
  2. Air leak at power steering supply hose, reservoir or pump.
  		 2. Inspect components. Place a hand vacuum pump with Adapter 9688 on reservoir and verify that system can sustain vacuum. System should not lose more than 1 psi in 2 minutes (make sure vacuum pump is sealed well to the reservoir). Replace steering component as necessary.
  
RESERVOIR FLUID OVERFLOW OR FLUID THAT IS MILKY IN COLOR
  		 1. Water contamination of power steering fluid.
  		 1. Inspect fluid for milky appearance. Completely drain power steering fluid. Refill and bleed system. (Refer to 19 - STEERING - STANDARD PROCEDURE)
  

NOTE: * Extremely cold temperatures may cause power steering fluid aeration. The air should work its way out of the system as the fluid warms.