2007 Liberty KJ Factory Service Manual 5 - BRAKES

REMOVAL

LEFT HAND DRIVE (LHD)


1. Disconnect the wire to the fluid level switch at the bottom of the reservoir.
2. Remove the master cylinder (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/MASTER CYLINDER - REMOVAL).
3. Disconnect vacuum hoses from booster check valve.
4. Remove the brake lines from the master cylinder and the HCU (abs vehicles only) or the junction block for clearance.
5. Disconnect the HCU from the mounts and move to the side for clearance of the booster.
6. Remove knee blocker under the steering column, (Refer to 23 - BODY/INSTRUMENT PANEL/KNEE BLOCKER - REMOVAL) .


7. Remove the brake light switch and discard,
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP SWITCH - REMOVAL)
8. Remove retaining clip that secures booster push rod (2) to brake pedal (1) .


9. Remove nuts attaching booster (1) to the dash panel .
10. In engine compartment, slide booster studs out of dash panel, tilt booster upward, and remove booster from engine compartment.

RIGHT HAND DRIVE (RHD)


1. Remove the air box
(Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER ELEMENT - REMOVAL) .
2. Relocate the cruise control servo to gain access to the booster for removal.
3. Remove the brake lines from the master cylinder.
4. Remove the master cylinder (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/MASTER CYLINDER - REMOVAL).
5. Disconnect vacuum hose from booster check valve.
6. Remove knee blocker under the steering column, (Refer to 23 - BODY/INSTRUMENT PANEL/KNEE BLOCKER - REMOVAL) .


7. Remove the brake light switch and discard,
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP SWITCH - REMOVAL)
8. Remove retaining clip that secures booster push rod (2) to brake pedal (1) .


9. Remove nuts attaching booster (1) to the dash panel .
10. In engine compartment, slide booster studs out of dash panel, tilt booster upward, and remove booster from engine compartment.