INSTALLATION - LOWER INTAKE MANIFOLD
1. Place a bead (approximately 1/4 in. diameter) of Mopar® Engine RTV GEN II onto each of the four manifold to cylinder head gasket corners .
2. Carefully install the new intake manifold gasket. Tighten end seal retainer screws to 12 N·m (105 in. lbs.).
3. Install lower intake manifold. Install the bolts and torque to 1 N·m (10 in. lbs.). Then torque bolts to 22 N·m (200 in. lbs.) in sequence shown in . Then torque again to 22 N·m (200 in. lbs.). After intake manifold is in place, inspect to make sure seals are in place.
4. Install the fuel injectors and rail assembly. (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL RAIL - INSTALLATION)
5. Connect fuel injector electrical harness.
6. Connect the engine coolant temperature sensor.
7. Connect the heater supply and radiator upper hoses to manifold.
8. Connect the fuel line. (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE)
9. Install the upper intake manifold. (Refer to 9 - ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION)
10. Connect negative battery cable.
11. Fill the cooling system. (Refer to 7 - COOLING - STANDARD PROCEDURE)
12. Connect the negative battery cable.