|
Last Modified: 11-27-2007 |
1.6 A |
|
Service Category: Vehicle Exterior |
Section: Door/Hatch |
|
Model Year: 2008 |
Model: LX570 |
Doc ID: RM000001BLH00TX |
|
Title: DOOR / HATCH: TAIL GATE: REASSEMBLY (2008 LX570) |
REASSEMBLY
1. INSTALL BACK DOOR DAMPER ASSEMBLY
|
(a) Install the bolt and back door damper.
Torque: 7.5 N·m (76 kgf·cm, 66 in·lbf)
|
2. INSTALL TAIL GATE STAY SUB-ASSEMBLY LH
(a) Clean the threaded surface on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the screws.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
|
(c) Using a T40 "TORX" wrench, install the tail gate stay with the 2 screws.
|
3. INSTALL TAIL GATE STAY SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
4. INSTALL NO. 2 BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE
5. INSTALL LOWER TAIL GATE LOCK ASSEMBLY LH
(a) w/o Power Back Door:
|
(1) Using a T30 "TORX" wrench, install the lower tail gate lock with the 3 screws.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
|
(b) w/ Power Back Door:
|
(1) Using a T30 "TORX" wrench, install the lower tail gate lock with the 3 screws labeled A.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
|
(2) Using a T30 "TORX" wrench, install the screw labeled B.
Torque: 7.5 N·m (76 kgf·cm, 66 in·lbf)
|
(3) Connect the connector.
|
6. INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY
(a) w/o Power Back Door:
|
(1) Connect the left side cable.
|
|
(2) Install the back door remote control with the 2 screws.
Torque: 5.0 N·m (51 kgf·cm, 44 in·lbf)
|
|
(3) Install the back door handle grommet.
|
(b) w/ Power Back Door:
(1) Connect the connector.
|
(2) Install the back door remote control with the 2 screws.
Torque: 5.0 N·m (51 kgf·cm, 44 in·lbf)
|
|
(3) Install the back door handle grommet.
|
7. INSTALL LOWER TAIL GATE LOCK ASSEMBLY RH
(a) w/o Power Back Door:
|
(1) Connect the cable to the lower tail gate lock.
|
|
(2) Using a T30 "TORX" wrench, install the lower tail gate lock with the 3 screws.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
|
(b) w/ Power Back Door:
|
(1) Using a T30 "TORX" wrench, install the lower tail gate lock with the 3 screws labeled A.
Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)
|
(2) Using a T30 "TORX" wrench, install the screw labeled B.
Torque: 7.5 N·m (76 kgf·cm, 66 in·lbf)
|
(3) Connect the connector.
|
8. INSTALL BACK DOOR GARNISH
|
(a) Attach the 4 clips to install the back door garnish.
|
9. INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY
|
(a) Install the back door inside handle with the screw.
Torque: 5.0 N·m (51 kgf·cm, 44 in·lbf)
|
10. INSTALL BACK DOOR TORSION BAR GUIDE
|
(a) Attach the 2 claws to install the back door torsion bar guide.
|
11. INSTALL LOWER BACK DOOR TORSION BAR ASSEMBLY
|
(a) Install the lower back door torsion bar with the 4 bolts.
Torque: 7.5 N·m (76 kgf·cm, 66 in·lbf)
|
12. INSTALL SPARE TIRE
13. INSTALL REAR BUMPER COVER
(a) Install the rear bumper cover
.
14. INSTALL BACK DOOR TRIM PANEL ASSEMBLY
|
(a) Attach the 16 clips to install the back door trim cover.
|
(b) Install the 4 bolts.
15. INSTALL BACK DOOR TRIM COVER RH
|
(a) Install the back door trim cover RH as shown in the illustration.
|
16. INSTALL BACK DOOR TRIM COVER LH
|
(a) Install the back door trim cover LH as shown in the illustration.
|
17. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected
.
19. INSTALL ENGINE ROOM SIDE COVER LH
|