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Last Modified: 11-27-2007 1.6 A
Service Category: Brake Section: Brake System
Model Year: 2008 Model: LX570 Doc ID: RM000001Q8G00HX
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION (2008 LX570)

INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support assembly with the 4 nuts.

Torque: 14 N·m (145 kgf·cm, 10 ft·lbf)


(b) Install the brake pedal support reinforcement set bolt.

Torque: 16 N·m (163 kgf·cm, 12 ft·lbf)


(c) Tighten the bolt and nut.

Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)

2. INSTALL PUSH ROD PIN



(a) Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

(b) Set the master cylinder push rod clevis in place, insert the push rod pin from the outside of the vehicle and then install a new clip.

3. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Install the stop light switch LIGHTING (EXT): STOP LIGHT SWITCH: INSTALLATION (2008 LX570)+ .

(b) Connect the stop light switch connector.

4. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY SUPPLEMENTAL RESTRAINT SYSTEMS: KNEE AIRBAG ASSEMBLY (for Driver Side): INSTALLATION (2008 LX570)+

5. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 LX570)+

6. INSTALL COWL SIDE TRIM BOARD LH INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 LX570)+

7. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 LX570)+

8. INSTALL FRONT DOOR SCUFF PLATE LH INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION (2008 LX570)+

9. CHECK BRAKE PEDAL HEIGHT BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 LX570)+

10. CHECK PEDAL FREE PLAY BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 LX570)+

11. CHECK PEDAL RESERVE DISTANCE BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 LX570)+

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION (2008 LX570) .