| Last Modified: 11-27-2007 | 1.6 A | |
| Service Category: Vehicle Exterior | Section: Door/Hatch | |
| Model Year: 2008 | Model: LX570 | Doc ID: RM000002M7W00CX |
| Title: DOOR / HATCH: FRONT DOOR: DISASSEMBLY (2008 LX570) | ||
DISASSEMBLY
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.
1. REMOVE ENGINE ROOM SIDE COVER LH
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
-
w/ Navigation System:
After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
-
When disconnecting the cable, some systems need to be initialized after the cable is reconnected
.
3. REMOVE FRONT LOWER DOOR FRAME BRACKET GARNISH LH
|
(a) Detach the clip and claw, and remove the front lower door frame bracket garnish. |
4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH
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(a) Using a screwdriver, detach the 3 claws and remove the inside handle bezel plug. HINT:
Tape the screwdriver tip before use. |
5. REMOVE FRONT UPPER ARMREST BASE PANEL LH
|
(a) Using a moulding remover, detach the 5 claws. |
(b) Disconnect the connector and remove the front upper armrest base panel and multiplex network master switch.
6. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY
|
(a) Remove the 3 screws and multiplex network master switch. |
7. REMOVE FRONT LOWER DOOR ARMREST BASE PANEL LH
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(a) Remove the 3 screws and front lower door armrest base panel LH. |
8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
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(a) Remove the 2 screws. |
(b) Detach the 14 clips and 4 claws.
(c) Disconnect the connector and remove the trim board.
|
(d) Disconnect the 2 cables from the inside handle. |
9. REMOVE COURTESY LIGHT ASSEMBLY
10. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH
11. REMOVE FRONT DOOR WIRING SUB-ASSEMBLY RH
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(a) Disconnect the connector. |
(b) Detach the clamp and remove the front door wiring sub-assembly RH.
12. REMOVE SEAT MEMORY SWITCH
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(a) Remove the 4 screws. |
(b) Detach the 2 claws and remove the front door trim ornament LH from the front door trim board.
|
(c) Detach the 4 claws and remove the seat memory switch. |
13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH
|
(a) Remove the 17 screws and front door armrest assembly LH. |
|
(b) Remove the 5 screws and inside handle. |
14. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH
15. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY
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(a) Disconnect the 2 connectors. |
(b) Remove the 2 screws and outer mirror control ECU.
16. REMOVE FRONT DOOR PANEL CUSHION
|
(a) Remove the screw and front door panel cushion. |
17. REMOVE DOOR TRIM COVER LH
|
(a) Using a clip remover, detach the 7 clips and remove the door trim cover. |
18. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY
19. REMOVE SIDE AIRBAG SENSOR ASSEMBLY LH
20. REMOVE FRONT DOOR SERVICE HOLE COVER LH
|
(a) Using a clip remover, detach the 7 clamps. |
(b) Remove the bolt and disconnect the 2 connectors.
(c) Remove the service hole cover.
HINT:
Remove the remaining tape on the door.
21. REMOVE FRONT INNER DOOR GLASS WEATHERSTRIP LH
|
(a) Detach the 4 claws by pulling the weatherstrip upward to remove the weatherstrip. |
22. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH
(a) for Driver Side:
Temporarily install the multiplex network master switch.
(b) for Passenger Side:
Temporarily install the power window regulator switch assembly.
(c) Connect the cable to the negative (-) battery terminal.
(d) Move the door glass until the bolts appear in the service holes.
(e) Disconnect the cable from the negative (-) battery terminal.
NOTICE:
-
w/ Navigation System:
After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
-
When disconnecting the cable, some systems need to be initialized after the cable is reconnected
.
|
(f) Remove the 2 bolts. NOTICE:
Be careful when removing the bolts as the glass may fall and become damaged. |
|
(g) Remove the door glass in the direction indicated by the arrows in the illustration. HINT:
Remove the glass upward. NOTICE:
Be careful not to damage the glass. |
(h) for Driver Side:
Remove the multiplex network master switch.
(i) for Passenger Side:
Remove the power window regulator switch assembly.
23. REMOVE FRONT DOOR GLASS RUN LH
|
(a) Remove the front door glass run. |
24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH
|
(a) Remove the bolt and rear lower frame. |
25. REMOVE LOWER DOOR FRAME GARNISH LH
|
(a) Detach the clip and remove the lower door frame garnish. |
26. REMOVE FRONT DOOR BELT MOULDING SUB-ASSEMBLY LH
27. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH
28. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
|
(a) Loosen the temporary bolt. |
(b) Remove the 5 bolts.
NOTICE:
Be careful when removing the bolts as the window regulator may fall and become damaged
(c) Remove the front door window regulator sub-assembly and the front power window regulator motor assembly as a unit.
HINT:
Remove the window regulator through the service hole.
(d) Remove the temporary bolt from the front door window regulator sub-assembly.
29. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
|
(a) Using a T25 "TORX" driver, remove the 3 screws and motor. NOTICE:
Be careful when removing the screws as the motor may fall and become damaged. |
30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH
|
(a) Remove the hole plug. |
(b) Using a T30 "TORX" wrench, loosen the screw and remove the cover with the door lock cylinder installed.
|
(c) Detach the 2 claws and remove the front door outside handle cover. |
31. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE LH
|
(a) Disconnect the connector. |
(b) Using a T30 "TORX" wrench, loosen the screw.
|
(c) Remove the handle by sliding and pulling it in the direction indicated by the arrow in the illustration. NOTICE:
If the release plate is not pulled and held when removing the handle, the release plate will interfere with the handle and become damaged. |
32. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH
|
(a) Detach the 3 claws and remove the pad. |
33. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH
|
(a) Detach the 2 claws and remove the pad. |
34. REMOVE FRONT DOOR LOCK ASSEMBLY LH
|
(a) Using a T30 "TORX" wrench, remove the 3 screws. HINT:
Remove the door lock through the service hole. NOTICE:
Be careful when removing the screws as the door lock may fall and become damaged. |
35. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH
|
(a) Remove the front door lock remote control cable assembly. |
36. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH
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(a) Using a screwdriver, detach the 3 claws. HINT:
Tape the screwdriver tip before use. |
|
(b) Remove the front door inside locking cable assembly. |
37. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
|
(a) Using a T30 "TORX" wrench, loosen the screw. |
|
(b) Detach the 2 claws. Slide the outside handle frame and No. 2 electrical key wire harness to remove them. HINT:
Remove the outside handle frame through the service hole. |
(c) Remove the lock open rod from the outside handle frame.
38. REMOVE NO. 2 ELECTRICAL KEY WIRE HARNESS
|
(a) Disconnect the connector. |
(b) Detach the 3 clamps and remove the wire harness from the frame.
39. REMOVE FRONT DOOR LOCK OPEN ROD LH
|
(a) Remove the front door lock open rod. |
40. REMOVE DOOR ELECTRICAL KEY OSCILLATOR
|
(a) Remove the screw and door electrical key oscillator. |
41. REMOVE FRONT NO. 2 DOOR STIFFENER CUSHION
|
(a) Remove the 2 bolts. |
(b) Detach the 2 clamps and remove the door stiffener cushion.
42. REMOVE FRONT DOOR CHECK COVER LH
|
(a) Remove the cover. |
43. REMOVE FRONT DOOR CHECK ASSEMBLY LH
(a) Remove the bolt, 2 nuts and door check.
HINT:
Remove the door check through the service hole.
NOTICE:
Be careful when removing the bolt and nuts as the door check may fall and become damaged.
44. REMOVE FRONT DOOR WEATHERSTRIP LH
|
(a) Using a clip remover, detach the 22 clips and remove the weatherstrip. HINT:
If clips are damaged during removal, replace them. |
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