RX400h · Service Manual BRAKE

REMOVAL

Removal / installation


1. DISCONNECT CABLE FROM BATTERY NEGATIVE TERMINAL

NOTICE:
Wait for 90 seconds after disconnecting the cable to prevent the airbag working.


2. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

  1. E109636
    Disengage the 4 clips and remove the instrument cluster finish panel sub-assembly.


3. REMOVE COMBINATION METER ASSEMBLY

  1. E109635
    Remove the 4 screws.

  1. Pull out the combination meter assembly, and disconnect the connectors.


4. REMOVE FRONT DOOR SCUFF PLATE LH (LHD)

  1. B111782
    Disengage the 6 claws and 4 clips, and remove the front door scuff plate.

  1. Disconnect the connector. (w/ illumination scuff plate)


5. REMOVE FRONT DOOR SCUFF PLATE RH (RHD)
Remove of the front door scuff plate RH is the same as the front scuff plate LH. (Click here)

6. REMOVE COWL SIDE TRIM ASSEMBLY LH (LHD)

  1. B108509
    Remove the 2 clips and the cowl side trim sub-assembly LH.


7. REMOVE COWL SIDE TRIM ASSEMBLY RH (RHD)
Remove of the cowl side trim assembly RH is the same as the cowl side trim assembly LH. (Click here)

8. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER

  1. B108510E02
    Using a screwdriver, open the instrument panel finish panel sub-assembly lower cover.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the bolt <A> and the screw <C>.

  1. Disconnect the hood lock control cable assembly.

  1. Disengage the 5 claws and the 4 clips.

  1. Disconnect the connectors and then remove the instrument panel finish panel sub-assembly lower.


9. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY

  1. C111085
    Disconnect the connector from the driver side knee airbag assembly.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.

  1. Remove the 4 bolts and the driver side knee airbag assembly.


10. REMOVE BRAKE PEDAL RETURN SPRING

11. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS

  1. Remove the clip and clevis pin and disconnect the push rod clevis from the brake pedal.


12. REMOVE BRAKE PEDAL ASSEMBLY

  1. Disconnect the connector from the stop light switch.

  1. Disconnect the connector from the pedal stroke sensor.

  1. C112518
    Remove the bolt.

  1. C111402
    Remove the 4 nuts and the brake pedal support assembly.

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