Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA · Diagnostic Information and Procedures

DTC P0168

Precautions: General safety (00)

DTC Detecting Condition and Trouble Area
DTC detection condition Trouble area
P0168: Fuel Temperature Too High
Limited value of fuel quantity is higher than specified value which varies depending on fuel temperature and engine speed.
(1 D/C detection logic but MIL does not light up)
•Fuel temperature sensor and/or its circuit
•Fuel heater and/or its circuit
•Engine cooling system
•Engine oil insufficient
•ECM
Circuit Diagram
img
[A]: ECM connector (View: [a]) B3: Fuel heater relay drive circuit 3. Fuel heater
A1: Fuel temperature sensor signal circuit C1: Fuel heater power supply circuit 4. Fuel heater relay
A2: Fuel temperature sensor ground circuit C2: Fuel heater ground circuit 5. “FUEL HTR” fuse
B1: Fuel heater relay power supply circuit (coil side) 1. ECM    
B2: Fuel heater relay power supply circuit (switch side) 2. Fuel temperature sensor    
DTC Troubleshooting
Step Action Yes No
1
Was “Engine and Emission Control System Check” performed?
Go to Step 2.
2
Fuel temperature sensor signal circuit and ground circuit check
1)Check “A1” and “A2” circuits according to Step 2 of Fuel Temperature Sensor Check:D16AA.
Is check result OK?
Go to Step 3.
Repair or replace defective wire harness.
3
Fuel temperature sensor check
1)Check fuel temperature sensor. icon 
Is check result OK?
Go to Step 4.
Replace fuel filter assembly. icon 
4
Fuel heater operation check
1)Check fuel heater operation. icon 
Is check result OK?
Go to Step 5.
Repair or replace defective part(s).
5
Cooling system check
1)Check cooling system.
•Coolant level: icon 
•Engine cooling system: icon 
Is check result OK?
Go to Step 6.
Repair or replace defective part(s).
6
Engine lubrication system check
1)Check that there is no engine oil leakage and engine oil level is correct. icon 
Is check result OK?
Go to Step 7.
Repair or replace defective part(s).
7
Engine speed check
1)Check that engine speed is correct. icon 
Is check result OK?
Replace ECM and recheck DTC. icon 
End.