Suzuki Vitara (LY) 2016-2017 · Service Manual K14C · Repair Instructions

Flywheel / Drive Plate Removal and Installation

Precautions: General safety (00)

Removal
1)For M/T model, remove clutch cover and clutch disc. icon 
For A/T model, remove transaxle assembly. icon 
2)Lock flywheel (M/T model) or drive plate (A/T model) using special tool as shown in figure.
Special Tool
(A): 09924–17811
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3)Remove flywheel (M/T model) or drive plate (A/T model) from crankshaft.
Installation
1)Install flywheel (M/T model) or drive plate (A/T model) according to the following procedure.
NOTE:
For accurate angle tightening of flywheel bolt (M/T model) (1) or drive plate bolt (A/T model) (1), it is recommended to use tightening angle gauge (special tool).
Special Tool
(A): 09919–56510
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a)Install new flywheel bolts (M/T model) or new drive plate bolts (A/T model).
b)Lock flywheel (M/T model) or drive plate (A/T model) using special tool as shown in figure.
Special Tool
(A): 09924–17811
c)For M/T model, tighten all flywheel bolts evenly and gradually to 20 N·m (2.0 kgf-m, 15.0 lbf-ft).
d)For M/T model, retighten them 34°.
Tightening torque
Flywheel bolt* (a): 20 N·m → +34° (2.0 kgf-m → +34°, 15.0 lbf-ft → +34°)
e)For A/T model, tighten drive plate bolts to specified torque.
Tightening torque
Drive plate bolt (a): 75 N·m (7.6 kgf-m, 55.5 lbf-ft)
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2)For M/T model, install clutch cover and clutch disc. icon 
For A/T model, install transmission assembly. icon