Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA · Repair Instructions

EGR Valve Components

Precautions: General safety (00)

EGR-1 Valve
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1. EGR-1 valve mounting 8. O-ring 15. To intake manifold
2. EGR-1 valve 9. DPF® differential pressure sensor pipe 16. To DPF®
3. Thermostat 10. EGR-1 valve bolt 17. To DPF® differential pressure sensor
4. ECT sensor 11. To degassing tank icon: 6.0 N·m → 10 N·m (0.61 kgf-m → 1.0 kgf-m, 4.5 lbf-ft → 7.5 lbf-ft)
5. Hose connector 12. To radiator icon: 10 N·m (1.0 kgf-m, 7.5 lbf-ft)
6. EGR pipe 13. To heater core icon: 28 N·m (2.9 kgf-m, 21.0 lbf-ft)
7. Gasket 14. To heat exchanger No.1 icon: Do not reuse.
EGR-2 Valve
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1. EGR-2 valve 8. O-ring icon: 13 N·m (1.3 kgf-m, 9.5 lbf-ft)
2. EGR-2 valve bracket 9. EGR cooler pipe icon: 45 N·m (4.6 kgf-m, 33.5 lbf-ft)
3. EGR cooler 10. To air cleaner outlet No.2 hose icon: 9.0 N·m → 11 N·m (0.92 kgf-m → 1.1 kgf-m, 7.0 lbf-ft → 8.5 lbf-ft)
icon4. EGT sensor-4
: For installation, refer to EGT Sensor Removal and Installation:D16AA.
11. To turbocharger icon: 56 N·m (5.7 kgf-m, 41.5 lbf-ft)
 
5. EGR cooler bracket 12. To EGR-1 valve mounting icon: Do not reuse.
6. EGR lower pipe
: For tightening order, refer to DPF® Removal and Installation:D16AA.
13. To DPF®    
7. Gasket icon: 10 N·m (1.0 kgf-m, 7.5 lbf-ft)