Suzuki Vitara (LY) 2016-2017 · Service Manual 5 M/T · Diagnostic Information and Procedures

Clutch System Symptom Diagnosis

Precautions: General safety (00)

Condition Possible Cause Action
Slipping
Improper clutch pedal free travel
Replace clutch pedal arm and/or clutch master cylinder.
•Clutch pedal arm: icon 
•Clutch master cylinder: icon 
Worn or oily clutch disc facing
Replace clutch disc. icon 
Warped disc, pressure plate or flywheel surface
Replace clutch disc, cover or flywheel.
•Clutch disc and cover: icon 
•Flywheel: icon 
Weakened diaphragm spring
Replace clutch cover. icon 
Master cylinder piston or seal cup not returning
Replace clutch master cylinder. icon 
Dragging clutch
Improper clutch pedal free travel
Replace clutch pedal arm and/or clutch master cylinder.
•Clutch pedal arm: icon 
•Clutch master cylinder: icon 
Weakened diaphragm spring or worn spring tip
Replace clutch cover. icon 
Rusted input shaft spline
Lubricate input shaft spline.
Damaged or worn spline of transaxle input shaft
Replace input shaft. icon 
Excessively wobbly clutch disc
Replace clutch disc. icon 
Clutch facings broken or dirty with oil
Replace clutch disc. icon 
Fluid leakage
Repair or replace clutch system.
Clutch vibration
Glazed (glass-like) clutch facings
Repair or replace clutch disc. icon 
Clutch facings dirty with oil
Replace clutch disc. icon 
Release bearing does not slide smoothly
Replace clutch operating cylinder assembly. icon 
Wobbly clutch disc or poor facing contact
Replace clutch disc. icon 
Weakened torsion springs in clutch disc
Replace clutch disc. icon 
Clutch disc rivets loose
Replace clutch disc. icon 
Distorted pressure plate or flywheel surface
Replace clutch cover or flywheel.
•Clutch disc and cover: icon 
•Flywheel: icon 
Weakened engine mounting or loosened engine mounting bolt(s) and/or nut(s)
Replace engine mounting or retighten engine mounting bolts and/or nuts. icon 
Noisy clutch
Worn or broken release bearing
Replace clutch operating cylinder assembly. icon 
Input shaft right bearing worn down
Replace input shaft right bearing. icon 
Excessive rattle of clutch disc hub
Replace clutch disc. icon 
Cracked clutch disc
Replace clutch disc. icon 
Rattle of pressure plate and diaphragm spring
Replace clutch cover. icon 
Grabbing clutch
Clutch disc facings soaked with oil
Replace clutch disc. icon 
Clutch disc facings excessively worn
Replace clutch disc. icon 
Rivet heads protrude from clutch disc facing surface
Replace clutch disc. icon 
Weakened torsion springs
Replace clutch disc. icon