Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Transaxle Left Case Disassembly and Reassembly

Precautions: Precautions for Diagnosing Trouble · Precautions for Disassembly and Reassembly · Precautions for Transmission / Transaxle · General safety (00)

Disassembly
1)Remove differential side oil seal from transaxle left case, if necessary. icon 
2)Remove upper countershaft left bearing outer race (1) using special tools, and remove upper countershaft bearing shim.
Special Tool
(A): 09942–15511
(B): 09944–96013
(C): 09921–26010
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3)Remove lower countershaft left bearing outer race (1) using special tools, and remove lower countershaft bearing shim.
Special Tool
(A): 09942–15511
(B): 09944–96013
(C): 09921–26010
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4)Remove input shaft left bearing outer race (1) using special tools, and remove input shaft bearing shim.
Special Tool
(A): 09942–15511
(B): 09944–96013
(C): 09921–26010
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5)Remove differential left bearing outer race (1) using special tools, and remove differential bearing shim.
Special Tool
(A): 09942–15511
(B): 09944–96013
(C): 09921–26010
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6)Remove oil gutter (1).
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7)Remove upper countershaft oil channel (1) and lower countershaft oil channel (2) using flat-bladed screwdriver (3) or the like.
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Reassembly
1)Install oil gutter (1) to transaxle left case (2) by fitting its claw (3) into hole (4) of the case.
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2)Install upper countershaft left bearing shim (1) referring to “Reassembly” Step 5) – 16) under Twin Clutch System Disassembly and Reassembly.
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3)Install upper countershaft left bearing outer race (1) using special tool and hammer.
Special Tool
(A): 09913–85210
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4)Install lower countershaft left bearing outer race and input shaft left bearing outer race in the same manner as in step 2) – 3).
5)Install differential bearing shim (1) referring to “Reassembly” Step 5) – 16) under Twin Clutch System Disassembly and Reassembly and then install differential left bearing outer race (2) using special tools and hammer.
Special Tool
(A): 09924–74510
(B): 09944–66010
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6)Install new upper countershaft oil channel (1) and lower countershaft oil channel to transaxle left case and caulk them using punch or the like.
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7)Install new differential side oil seal to transaxle left case, if removed. icon 
8)After replacing transaxle inner parts, perform TCM and Clutch Initialization.